July 2021

Sussex is carbon neutral

With a commitment to ‘make it right’, Sussex becomes the first tap manufacturer in Australia to be certified as carbon neutral, marking a major milestone in a decade-long path towards sustainability. The Melbourne-based company is the first tap manufacturer in Australia to be certified as both a carbon neutral organisation, and the first to offer certified carbon neutral tapware, achieved in partnership with Climate Active. Certification has been achieved using a range of active and passive emissions reduction strategies, including offsetting 1,133 tonnes of carbon emissions via wind farms, to ensure Sussex has a net zero carbon footprint. In addition to being the first and only Australian tap manufacturer to reuse all waste metal materials, Sussex’s emissions reduction strategy in 2021 includes goals to reduce packaging, landfill, water and electricity usage, as well as to recycle 85% of materials each year. In 2017, there were approximately 53.7 million tons of greenhouse gas emissions produced by the manufacturing industry in Australia. Climate Active is a partnership between the Australian Government and Australian businesses to drive voluntary climate action. The certification—which is understood to be one of the most rigorous in the world—is awarded to businesses and organisations that have achieved a state of net zero emissions. Sussex’s Director Vanessa Katsanevakis says the certification marks the largest step yet on the manufacturer’s journey towards sustainability—one that she hopes will inspire others in the Australian manufacturing industry to take more ambitious steps towards environmental responsibility. “Our story is built around a family endeavour: to build an Australian business with sustainability at its heart. Creating sustainable and ethical solutions is key to our collective future. We have always wanted to face this challenge with a promise to do it the right way,” says Sussex’s Director Vanessa Katsanevakis. “The right way is tied to our […]

Fast detection of water leaks

Combining artificial intelligence and machine learning, Australian start-up Sytewave has developed and patented a system that accurately detects water leaks over a wide area in a matter of seconds. Quite simply, said the company’s CEO, Rick Brown, “We are on a mission to save our planet’s most precious resource, water.” Sytewave’s leak detection, monitoring and analysis system is far more advanced from anything on the market today in rapidly finding and reporting leaks in real time. Its patented technology does not require a water system to be turned off and it can detect multiple leaks from up to 7.5 kilometers away in seconds and accurate within one square meter. During a trial at one of Brisbane’s aquatic centers, Sytewave found a leak that two other leak detection companies failed to find. Six months earlier, the pool was losing 15 thousand liters of water a day. Sytewave combines artificial intelligence with machine learning to deploy its harmless approach to leak detection to rapidly determine the exact location of leaks in a water system. Its state-of-the-art, cloud-based monitoring system works year-round to immediately find leaks in pipe infrastructure. When leaks are found, alerts and reports are sent so that a team can be deployed to fix the problems. Sytewave measures and calculates the distinct signature a leak makes within one square meter. The Sytewave technology doesn’t listen at the source of a problem, which is time consuming and inefficient and mostly inaccurate. Sytewave’s harmless signal is so powerful that it listens further away to analyse an entire infrastructure. Even if a network of city pipes is 100 kilometers long, Sytewave can test an entire system with multiple pings to accurately find leaks. Testing over a wide area accurately and rapidly makes for an efficient system. “Sytewave is leaps ahead of the competition and our […]

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Wind power assembly challenge cuts time and labour input by half

A challenge to reduce the assembly times of wind power generator couplings has resulted in a halving of the time and labour taken to do the job – and increased the safety of the job as well. The Australian Technofast Industries hydraulic fastening company was asked by a US operation of a major European manufacturer to improve the efficiency of the operation to help meet burgeoning demand for its products. “There are now more than 340,000 wind turbines on the planet, generating more than 700 GWe of power, and the total is increasing exponentially. So any operation that improves efficiency and safety of production is very welcome and applicable to thousands of applications,” said Technofast CEO John Bucknell. Technofast’s challenge was to develop an alternative to older methods of fastening – such as torque wrenches – to cut the assembly time of the shrink disc coupling which joins the turbine to the generator of the design involved. The coupling consists of tapered components which are fixed using an array of bolts grouped together to make a friction drive designed to be capable of slipping under extreme load to protect the generator from damage in service. Technofast produced a custom-engineered EziTite hydraulic bolt incorporating a flexible base, which allows the unit to absorb movement of the of the flange being bolted during assembly without damage to any part of the system. “The operation – which is applicable to a wide range of applications in the power industry – used to take eight-to-ten hours using two crews of six-to-eight workers to do a consecutive torque tightening routine. “So we have cut time and labour needs at least in half, while also solving the OHS issues of fatigue from holding up individual wrenches involved in the job. The large crews doing the job […]

DGL acquires freehold property of its chemical manufacturing operation in Victoria

DGL Group Limited a specialist chemicals business that manufactures, transports, stores and processes chemicals and hazardous waste, is pleased to announce the acquisition of a property at 120 Fulton Drive, Derrmiut, Victoria for a total consideration of $5.5mil. The site houses the head office of Chem Pack Pty Ltd (Chem Pack) and includes warehouse facilities purpose built for the formulation and storage of chemicals. The property is locatedapproximately 20km from the Melbourne CBD and benefits from access to the main arterials including the Western Freeway and Western Ring Road. Under the acquisition of Chem Pack, DGL obtained an option to purchase various properties owned by Chem Pack vendors that Chem Pack operates from in Fulton Drive. After completion of relevant due diligence 120 Fulton Drive was selected as the property most crucial to the business of Chem Pack and most complimentary to the broader DGL Group. The acquisition is in accordance with DGL’s broader strategy to own the specialised sites from which it operates, which also encompasses the relevant licenses that the business requires foroperations, thus ensuring that DGL can design and upgrade the properties to meet the bespoke needs of the business. Founder and CEO of DGL, Simon Henry, said: “DGL has always had a strong focus on owning its own sites. This allows us to invest for the long term in the capital-intensive infrastructure required for the safe production and management of chemicals. This is not always possible on a leased site.”

World first – 3D printing of equipment parts for Aussie red meat processors

The Australian Meat Processor Corporation (AMPC) together with Markforged and Konica Minolta are working together to establish a world-first, industry-owned additive manufacturing (3D printing) service model to help red meat processors across Australia to print equipment parts, revolutionising equipment maintenance to help ensure continuous supply of meat products. Additive manufacturing, also known as 3D printing, has been around for about a decade; however, new uses for the technology are constantly being discovered. This led AMPC to investigate its potential in meat processing facilities. In a high-volume environment like a processing plant, parts such as bolts and rollers can wear or break. As in any industry, time is money, and if a part fails the result is lost productivity and expensive down-time until the part is sourced and replaced. With 3D printing, the industry can benefit from part replacement, creation, and refinement. Chris Taylor, CEO, Australian Meat Processor Corporation, said, “Meat processors rely on a multitude of equipment, with multiple components. Even a small component failure can be a costly exercise. The ability to simply print a replacement part could drastically reduce downtime and minimise the need to wait for parts, reducing the chance of supply being at risk.” Matthew Hunter, Innovation Product Marketing Manager, Konica Minolta, said, “The need for sovereign capability for the Australian supply chain coupled with Australian government support for local food and beverage manufacturing has resulted organisations looking to adopt innovative practices. Konica Minolta Australia is proud to partner with AMPC in getting this world-first capability off the ground.” Richard Elving, Director of Sales Asia-Pacific, Markforged, said, “We are very excited about bringing Markforged’s Digital Forge to AMPC and AMPC’s members to support maintenance, repair and operation needs. Supply chain issues can be costly and time-sensitive, and with these tools in place, AMPC will provide a […]

Government backs world-class steelmaking coal mine

Australian Resources and Energy Group AMMA congratulates the Australian Government on its decision to support a world class new metallurgical coal mine in Queensland’s Bowen Basin. The Commonwealth’s Northern Australia Infrastructure Facility (NAIF) today announced it would loan $175 million to Pembroke Resources’ major job-creating Olive Downs Mine, situated in the coking coal capital of the world. “With today’s NAIF funding announcement, Pembroke Resources is a step closer to delivering this nationally significant project at a time when Australia needs it most,” Steve Knott AM, Chief Executive of AMMA, said. “As the economy pushes through the disruption of Covid-19, it is now more critical than ever for governments to support large private sector investments in any way they can. The Australian Government should be applauded for providing finance to exactly the type of project the NAIF was created to support. “The Government’s support also sends a positive signal to the investment community that Australia is open for business when it comes to new major resources and energy projects. “Olive Downs will be a technologically-advanced mine, providing high quality coking coal to the global steel industry. It is a shining example of the high-value projects which underpin our industry’s bright future. “The project will create around 700 jobs during construction, with more than 1000 employment opportunities once at peak production. “It is also forecast to deliver around $10 billion to the state economy over the life of mine, as well as provide vital stimulus for businesses along the supply chain and in regional communities.” Construction of the Olive Downs Mine is expected to take 18 months, with Pembroke Resources providing opportunities for workers to live in nearby towns Moranbah, Dysart and Mackay. The company is also partnering with the Barada Barna Aboriginal Corporation to deliver training and employment initiatives within Traditional […]