Company News

What is steel scrap and how can it help us reach net zero?

Recycled steel scrap is a low-emitting source of the metal – here’s how we can improve its collection and production to help decarbonise the industry. From bridges to cars to paper clips, steel is ubiquitous in our material world. It is one of the enabling materials that has led to unprecedented living standard rises and progress for humanity. Yet, as with all other emitting economic sectors and material groups, the steel industry needs to decarbonise to meet the climate challenge. Its success as a material means global crude steel production is over 1.9 gigatonnes, but it accounts for an estimated 3 gigatonnes of CO2 emissions annually (albeit this is lower-emitting than most other materials potentially used for the same applications). Steel is made from either primary sources: that is, extracting iron ore from nature and transforming it into pure iron; or from secondary sources, that is, remelting steel scrap into new steel, or a combination of both. This secondary-source steel scrap is the discarded steel that becomes available from manufacturing waste generation and from recovered steel in buildings, infrastructure, equipment, vehicles and products discarded at their end of life. The amount of steel scrap available globally is finite, constrained by the rate of disposal by society. In contrast, the availability of iron ore-based steel is expandable, as mine activity can be increased to meet growing steel demand. There are two principal methods of producing steel. Image: ArcelorMittal Innate circularity Steel has excellent circularity properties. Whereas other materials are often downcycled at their end of life, for many applications, steel scrap can be turned back repeatedly into new steel, retaining its original properties. The magnetic properties of steel make it easy to segregate steel scrap from mixed waste streams. Global emissions from steel are primarily generated while producing steel from primary source iron […]

We could need six times more of the minerals used for renewables and batteries

Rusty Langdon,Senior Research Consultant, Institute for Sustainable Futures, University of Technology Sydney; Elsa Dominish, Research Principal, Institute for Sustainable Futures, University of Technology Sydney. We are seeing the biggest changes in our energy and transport systems since industrialisation. By 2026, global renewable energy generation is expected to match total fossil fuel and nuclear output. Building the wind and solar farms, batteries and electricity networks we need to run our system on renewables will use a huge array of mined minerals, known as “transition minerals”. The numbers are staggering. The International Energy Agency estimates a sixfold increase in demand for these minerals by 2040 to meet climate targets of well below 2℃ of warming. We could need 21.5 million tonnes for electric vehicles and battery storage alone. Transitional minerals include metals such as lithium, cobalt, copper, graphite, magnesium and nickel. They also include rare earths like neodymium, praseodymium, dysprosium and terbium. Currently, mining provides almost our entire supply. The scale of demand for these minerals could result in almost 400 new mines by 2035. To put this in perspective, Australia has around 350 operating mines. More than 50% of the world’s lithium and much of its copper, cobalt, nickel and rare earths come from our mines. Australia is hosting the World Mining Congress this week. A key issue for the industry is how we can ensure the minerals needed for the energy transition are sourced responsibly. How can we manage demand? We can design energy and transport systems to minimise mineral demand. Strategies include: reducing our dependence on cars and using smaller vehicles improving energy efficiency moving to a circular economy that makes reuse and recycling a priority. All these changes can reduce the need for new mines. Recycling, for example, could reduce demand for mined materials. For lithium-ion batteries for electric vehicles, estimated reductions are 25% for lithium, 35% for cobalt and nickel, […]

Kemppi Australia’s Art of Welding Competition now open

Kemppi Australia’s annual Art of Welding Competition is now open for 2023. The competition showcases “welding art” which can take the form of a welded sculpture, pattern design, a motif or an object. The welding process involved to create the art piece can be manual or use more advanced techniques such as robotics, lasers or friction welding. The competition is open to both professional artists and amateurs. It encourages individuals, whether they are welders, apprentices, teachers, hobbyists or professional metal artists to exhibit their creativity. “There is an abundance of creativity in both Australia and New Zealand, not just among our great professional artists, but also among ordinary individuals, and we are really proud to be able to again run this competition to showcase their flair,” said Paul McVicar, Managing Director, Kemppi Australia. This year, the competition will again feature a dedicated amateur category. Entrants can win from a pool of four great prizes that include Kemppi welding equipment, helmets, clothing and gloves. The competition will run until Friday 29th September and is open to anyone in Australia and New Zealand over the age of 18. For more information on how to enter visit the Kemppi Australia Facebook, Instagram or LinkedIn pages or message Kemppi Australia’s social media pages directly or email skettos@skettos.com.au for a copy of the competition flyer. Alternatively, visit https://www.cognitoforms.com/KemppiAustralia/KemppiArtOfWelding2023CompetitionEntryForm for access to the entry form.

Sevaan Group announces the launch of Academy in NSW

Sevaan Group has launched the Sevaan Academy, the training and educational arm of the Group. The Academy provides a structured framework that allows the company’s staff to attain the skills and knowledge to best fulfil their various roles including in business management, operation of the machine centres and development of processes within the Australian, end-to-end metal fabrication business. The Academy was conceived by one of the founders of Sevaan Group, Artemis Tzakos, based upon her genuine interest in the welfare and development of the company’s staff. “The Academy will let our staff attain the necessary know-how to improve and consolidate their existing skills as well as learn new ones. This will help them stay abreast of new technology and embrace future manufacturing developments,” explained Artemis Tzakos, Co-Founder, Sevaan Group. Sevaan Academy participants learning how to operate and configure local settings for the press brake in the Press Brake Machine Centre. The Academy is based at the current company location in Minto, NSW. Sevaan Academy will deliver a cloud-based training program that is embedded within the company’s new Human Resources platform. Employees participating can access the program via their digital devices. Initially, the program will consist of a series of micro-courses that are based around the machining centres and manufacturing processes found within Sevaan’s manufacturing operation. These include sheet metal cutting, punching, bending, welding as well as precision machining, metal finishing and full component assembly. Participants will be guided in their hands-on learning by dedicated and experienced supervisors and operators. In addition, employees will be able to embrace tailored, online educational materials, and formal, external educational resources. All participation and achievement will be recorded against each employees’ profile. On completion of a micro-course, participants will be awarded a micro-credential before choosing to cycle through to the next course. […]

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LAPP Australia expands access to TOSIBOX remote automation technology

A leading supplier of cables and connectivity solutions, LAPP Australia, is responding to cybersecurity demands from diverse Australian industry by expanding availability of the globally respected TOSIBOX automated and cybersecure platform for operational networks and infrastructure. TOSIBOX is a globally audited and patented remote access automation platform that performs at the highest security levels in the industry, while being simple to install and operate without the high cost and complexity of industrial control systems avoided by local industry, says Uthaya Sivanathan, Technical Solutions Manager – Industrial IT, for LAPP Australia. “Modular TOSIBOX is the simplest and most secure remote access solution available for diverse Australian applications requiring enhanced cybersecurity, including networks for factories and industrial automation and Industrial OT networks. “Its scalability extends from remote access for one user and one device, through to an enterprise-level OT network solution with hundreds or even thousands of users, devices, and networks for plants and sites connected across automation applications including industrial, smart buildings and cities, oil and gas and smart energy networks.” LAPP Australia’s expansion of the stocking, distribution, and technical backing for TOSIBOX, announced by Managing Director Simon Pullinger, complements the company’s expanded industrial automation services of which Uthaya Sivanathan’s role is part. Expansion of the range and backing for TOSIBOX also reinforces the service and supply capabilities LAPP Australia exercises through its local stocking of 5,000 cables and associated cable accessory parts locally stocked for immediate despatch (in addition to 25,000 product lines delivered from its parent LAPP Group in Germany within two weeks). “Our broad experience as a leading supplier of cables, connectors, and industrial connectivity solutions gives us a finger on the pulse of diverse industry, which is clearly demonstrating to us that secure connectivity is now demanded as an essential for remote access industrial automation, remote maintenance, continuous […]

Kuva: Aki Loponen, 2023Pictuner Oyaki.loponen@pictuner.fiwww.pictuner.fi

The rise and rise of portable welding machines

It is not that long ago that portable welding machines were seen as heavy, clunky equipment. Limited in their capability, they could usually only perform one type of welding, such as stick, TIG or MIG. And because of their power output, were mainly relegated to performing light and small welding tasks. Over the last 20 years however, portable welding machines have evolved significantly. While single-process welders are still available in the marketplace and no doubt have a place in the industrial landscape, operators can now also choose from a wide range of multi-process machines. These provide greater convenience and flexibility as they can be used to tackle various fabrication or construction jobs and projects both in the workshop and out in the field without the need to switch power sources. Greater productivity Apart from the ability to tackle a wider variety of work, quality portable welders also help deliver excellent welding results. According to Paul McVicar, Managing Director, Kemppi Australia, this is because of the machine’s stable arc. “Quality portable welding machines usually provide a very stable and even arc that allows the user to deeply penetrate various metals and produce consistent, high-quality welds. This reduces the need for reworking the weld as well as post-weld cleaning, which allows the operator to increase their output, while saving them both time and money,” explains Paul. Powerful Also contributing to improved productivity is that modern portable welders are far more powerful than their predecessors. Today, operators can choose a portable multi-process machine that has a 320 A with a 40-60% duty cycle. Or a 200 A with a 40% duty cycle. The greater amperage combined with the higher duty means that machines such as the new Kemppi Master M 205 let the welder safely create quality welds for a longer period of […]

Advanced manufacturing SMEs to benefit from free CSIRO R&D program

Australia’s national science agency, CSIRO, is boosting Australia’s advanced manufacturing capability by providing free research and development (R&D) support to businesses to help them develop new products or services. Small and medium sized enterprises (SMEs) working on new advanced manufacturing solutions can sign up to the free, 10-week online Innovate to Grow program, to support their idea by building their R&D knowledge. Upon completion of the program, eligible participants may have the opportunity to access facilitation support, through CSIRO, to connect to research expertise nationally, along with dollar-matched R&D funding. CSIRO’s Director of Manufacturing, Dr Marcus Zipper, explained how CSIRO’s unique position in the research ecosystem drives innovation to advance Australian manufacturing. “Manufacturing is a vitally important sector, employing over 800,000 people across Australia,” Dr Zipper said. “At CSIRO, we work collaboratively with SMEs on research and development to find new and improved technologies and processes that enable great ideas to see success locally and internationally. “We translate research into products and processes that businesses want to adopt because what we’ve created is economically viable, more efficient and effective, and sustainable,” he said. Connop Metal owner Murray Connop, a participant in the 2022 Innovate to Grow manufacturing cohort has recently made headlines for developing a world-first method of analysing the chemical compositions of polyvinyl chloride (PVC)to make it recyclable – right here in Australia. Mr Connop said the program provided invaluable connections to industry experts. “Thanks to the Innovate to Grow program, I gained the vital contacts and support needed to determine the feasibility of my project,” Mr Connop said. “I wholeheartedly recommend this program to fellow start-ups and small businesses in advanced manufacturing. The invaluable connection to industry experts provided by this program has played a significant role in the success of my project.” Innovate to Grow: Advanced Manufacturing […]

Women in Tech: Kim Clarke, MYOB

Tell readers what it is that you do? MYOB is a business management platform that brings together key workflows to fit a business’s needs. I lead the Enterprise team, which specifically focusses on solutions for mid-sized businesses throughout Australia and New Zealand. Why have you chosen this career path? I started in engineering, before moving into product engineering and product management. I love to see, and play a part in driving, the way society and business leverage technology to make tomorrow better than today. I also love working with curious, hungry people, and I’m fortunate to get all of that in my career. Most satisfying project undertaken? Over 20 years ago I worked with a very progressive CEO and CTO, who supported me to undertake a “side hustle” with two other engineers. That was career defining. The three of us built a few products together and got great traction with one of them in particular. Over the years I have learnt the ingredient for the “most satisfying”. And It’s not the most successful; it’s the ones where I learn the most, and usually established lifelong friendships. I got all of that from that first side hustle. What drives you? I like to stare down a challenge, then build and work through it with curious, ambitious, and high performing teams. And while they are stylistically different, they all have the same underlying desire to solve problems together. Have you travelled much for business? Yes. And the glamour has worn off! Several years ago I was based in Australia but managing teams in San Francisco, India and Singapore. In that role I spent over a third of my time away – and I had a one-year-old. In general I immerse myself in the present, and I loved the learning, the people and the […]

Women in Business: Michèle Stokes PhD GAICD, General Manager, PCI, Melbourne

Explain to readers what you do I am the General Manager for PCI, Melbourne. PCI is an integrated contract development and manufacturing organisation that offers a comprehensive range of pharmaceutical services, from early development to commercial launch, and beyond. In Australia, we specifically focus on early development and supporting clinical studies with capabilities to manufacture, pack, label and distribute to clinical study sites. We offer a range of services to manufacture drug products in various dosage formats, including sterile vials through our new automated fill-finish technology. Where are the growth areas for your company? The main growth areas for PCI in Australia will be expanding across the Asia-Pacific markets and further developing our sterile fill-finish capabilities to support clinical studies in the region. Australia is a very attractive market for pharmaceutical companies to conduct their clinical studies, and with our breadth of expertise and offerings, we are well positioned to support this growth. Contract Development – What does this mean for PCI? PCI supports organisations ranging from startups to mid- to large-scale pharmaceutical companies in placing treatments in clinical studies as quickly as possible. This could involve assisting with dosage format selection, initial clinical batch manufacture, scale-up batches, drug stability support and supplying clinical trial materials to sites to aid in all phases of clinical studies prior to commercialisation. We can support the whole process, or partner on certain areas where the sponsor pharmaceutical company needs additional assistance or expertise. How are you finding staff retention at present? The world has changed in the last two years because of the Covid-19 pandemic. As a result, employees are evaluating their work-life balance in a different way. PCI has worked hard to find ways to increase staff retention through various initiatives, with consultation to add incentives to the working environment and flexible […]

Mars Petcare boosts regional capabilities and benefits local manufacturing

Leading pet food manufacturer Mars Petcare Australia has announced it will be investing AU$112.6 million to expand pet food manufacturing capabilities at its Wodonga factory. Proud to have been manufacturing at the site since 1967, this project builds on more than $55.8 million invested at the Victorian facility over the past five years and will enable the company to future-proof its local operations for years to come by creating over 60 new jobs through the onshoring of pet food production. The investment will support the development of a 7,800sqm manufacturing facility dedicated to the production of Single Serve Pouches, including two additional lines with a combined yearly capacity of 25kT – around 290 million pouches of cat food initially. The new facility will primarily serve the Australian and New Zealand markets and the growth of both existing and new product ranges across the company’s well-known WHISKAS®, ADVANCE®, OPTIMUM®, and DINE® brands. Craig Sargeant, General Manager – Mars Petcare Australia, said: “As a market leader, we are committed to bolstering our local operations by sourcing and making most of our portfolio right here in Australia. This significant investment will allow us to respond to pet trends including the continued rise in cat ownership – growing at nearly 4% per year – more than twice as fast as our dog population. We’re also seeing increased demand for convenience, with pouch products representing half of the Australian wet cat food market and growing at nearly 10% per year.” As a result of the project’s contribution to the local economy, Mars Petcare Australia’s investment has been supported with grant funding from the Victorian government’s Regional Development Victoria. Harriet Shing, Minister for Regional Development Victoria, said: “As pet ownership continues to increase there are enormous opportunities for businesses like Mars to expand. We’re continuing to […]

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