Company News

Australian steel wins deal to supply $35b frigate build

Australian steel is set to be used in a $35 billion project to build nine Hunter Class Frigates in South Australia after a deal was signed with BlueScope Steel AIS. More than 1500 tonnes of steel plate will be delivered to ASC Shipbuilding, a subsidiary of BAE Systems Australia, under the $2.6 million contract. BlueScope chief executive Australian Steel Products John Nowlan said the steel would be supplied for the prototyping phase of the program, where five representative ship blocks are being built at the Osborne Naval Shipyard in Adelaide. “The company has a long and proud history of supplying steel into defence projects – in the 1990s we supplied more than 20,000 tonnes of steel into the original ANZAC-Class Frigate fleet that the Hunter Class ships will replace,” Nowlan said. He said the contract was an important first step for BlueScope in potentially supplying steel into the build phase of the nine submarine hunting warships. “Manufacturing is a key part of Australia’s history and today BlueScope is not only a world class manufacturer but we are also internationally competitive,” Nowlan said. BlueScope now has more than 100 facilities in 18 countries, employing around 14,000 people globally. ASC Shipbuilding is designing and building nine Hunter Class ships, which will be among the world’s most advanced anti-submarine warfare frigates, for the Royal Australian Navy. The contract is the first awarded to Australian businesses in the lead up to the Hunter program beginning with the five representative ship blocks built at the Osborne shipyard over two years. It follows news of the first new construction shed Building 20 being finished in the $500 million upgrade of the shipyard and the handover to ASC Shipbuilding getting underway. Five new sheds in the shipyard are being fitted with cutting edge construction equipment, and ASC […]

Proven and new at the same time: tribo-polymer iglidur E7 for energy-efficient plain bearings

With specifications such as low coefficient of friction and excellent vibration dampening, the tribo-polymer iglidur E7 has already proven its strengths in the sliding elements of the drylin linear technology from igus. Now the plastics specialist has also included the material in its plain bearings catalogue range. This also allows users to benefit from iglidur E7 mechanisms with rotating or pivoting movements. The low coefficient of friction of the material ensures smooth movements, reduces the required drive energy and saves additional costs. In times of advancing automation of the industry, durable, cost-effective and above all energy-efficient machine components are called for. Since 1983, the motion plastics specialist igus has been developing tribo-polymers for plain bearing technology that are free of lubricants and therefore free of maintenance. igus has a total of 57 iglidur materials in its product range for various applications. iglidur E7 is among them. The tribo-polymer has been used in the sliding elements of drylin linear systems since 2012 and has been available in dryspin lead screw nuts since 2018. iglidur E7 has already proven itself in many applications such as camera lenses, train doors and even 3D printers. Above all, the vibration-dampening specifications of the tribo-polymers convince the user. Therefore, igus has now further developed the material for its plain bearing range. The iglidur E7 is specifically designed for low to medium loads in pivoting movements and withstands surface pressures of up to 18 MPa in motion. Due to the very low coefficient of friction of the iglidur E7, the drive energy is reduced, saving costs for the user. The new plain bearing material is suitable for flap or sensor bearings. Further applications are found in packaging, textile machinery and furniture technology. Tried and tested in the field, proven in tests All iglidur materials are tested by […]

DECO Australia achieves business-wide ISO 9001 accreditation

Metal finishing supplier and Building Products manufacturer DECO Australia successfully renewed its ISO 9001:2015 accreditation after a surveillance audit in May 2020. ISO 9001, which is an International Standard that sets out the criteria for a business wide Quality Management System and ensures quality management principles including process controls, compliance testing, customer focus, and continual improvement are consistently upheld. The audit, which is carried out annually by international certification body DNV-GL, was also DECO’s first business-wide ISO 9001 audit. Both divisions of DECO – Architectural, which produces non-combustible aluminium building products, and Industrial, which provides durable surface finishing solutions to a range of industries – were included in this audit. DECO’s audit report for 2020 highlighted its high level of control over all its operations, including internal continual improvement measures, and the auditor found no evidence of nonconformances with the requirements set out by the standard. All staff engaged with the audit and leaders demonstrated evidence of evidence-based decision making. “The glowing results of this audit show how efficiently DECO is meeting our customer’s needs and our business objectives,” said DECO Director Ross Doonan. “We have always shown dedication and commitment to quality, customers and innovation in all our processes. This ISO 9001 accreditation, which extends across all key aspects of our business, positions us as a certified supplier for key industries including defence, engineering and manufacturing, and allows us to confidently guarantee quality products and services that meet customer needs every time.” DECO Australia is a proud member of Australian Industry and Defence Network (AIDN) NSW, the Australian Institute of Surface Finishing and the Australian Corrosion Association.

Site Safety Alliance Toolbox Talk addresses the hidden mental minefield of COVID-19 impacts

Site Safety Alliance’s new HEADSPACE Covid-19 Toolbox Talk addresses the hidden impacts of Covid-19 – the effects it can have on the mental health and wellbeing of tradies who may be facing increased financial, family and home pressures during these unusual circumstances. As Australia emerges from isolation and lockdown measures, mental health impacts are shaping up to be the biggest issue facing the nation. Internationally recognised mathematical modelling by the University of Sydney has suggested 750 additional lives could be lost to suicide each year for the next five years*. One in four of these deaths will be in young people. And that’s just one statistic, with depression, anxiety and other mental health issues causing increased strain for so many Australians. Preliminary results from a Monash University study of 1,200 Australians found that the majority experienced at least mild levels of anxiety or depression, with approximately 30% experiencing moderate or high levels**. A company dedicated to providing engaging safety messages to construction sites Australia-wide, Site Safety Alliance, has introduced a special “HEADSPACE Covid-19” Toolbox Talk pack to help companies address the mental minefield of Covid-19 impacts on workers, including financial strain, family issues and increased pressures at home. The special ‘Headspace Covid-19’ Toolbox Talk packs are available immediately for building, construction and infrastructure companies looking to support the safety and mental wellbeing of their workers. They are designed to ensure that workers feel that support is available to them if they feel more stressed and distracted at this time. Site Safety Alliance, which typically supplies comprehensive monthly Toolbox Talk packs to the building and construction industry, has prepared and produced specific content for site managers and safety managers to support workers on site who might be finding it difficult to cope with increased pressure or a change in routine created […]

Greater access regulation will become a new normal after coronavirus

Greater regulation of access to public and private buildings and visitor hot spots may figure among major impacts from the coronavirus affecting architects, builders, facility managers and site owners. “Certainly, there will be a new normal for people-intensive public and private facilities, where owners have a duty of care to protect staff and visitors,” says security and entrance specialist, Boon Edam Australia Managing Director Michael Fisher (Master security licence number: 000104487). The likely changes – including to Government-funded Covid recovery infrastructure spending in Australia and New Zealand – will be particularly relevant also to facilities such as hospitals, health care, schools, hotels, restaurants, tourism facilities and landmark structures and community and cultural assets. Accelerated safety and sustainability access control trends “Coronavirus may well accelerate changes that were already underway to promote greater safety and sustainability within our urban infrastructure. Such changes will be driven not only by the need to protect against health-related risks, but also in some cases to exclude threats such as urban pollution and to counter the rising incidence of physical violence against providers of public services.” “They are also highly relevant to and holders of valuable physical and electronic assets, including data and commercial information,” says Mr Fisher, whose parent Boon Edam organisation is a leading global manufacturer of energy-saving revolving doors and security entrances in 27 countries, including global names in data management and internet services. The 140-year-old family owned company’s top quality entrance control products are used by dozens of Fortune 500 companies as well as social infrastructure, transport terminals, public and private spaces where there are risks ranging from extreme physical intrusions – such as terrorism , violence and theft – to more subtle but sinister threats such as airborne pollution and infected carriers of contagious disease. Security technologies working in harmony Mr Fisher […]

Pyrosales operating at critical capacity during Covid-19 pandemic.

As Australia’s longest established manufacturers of precision temperature, level and flow measurement gauges, sensors and instrumentation, as well as calibration devices, they are helping out the essential services in need. When it comes to the Australian essential services, Pyrosales has always worked with them, even before the pandemic. Assisting with supply and manufacture for the Medical Industry, the most common products are the infrared thermometer to measure the temperature of individuals in a quick and accurate manner and thermal imaging devices that can detect variations in temperature of individuals. Hospitals and private medical businesses can rely on the team at Pyrosales to supplying refrigeration temperature equipment for medicines, blood and IVF storage as well as maintaining the equipment for sterilization, and of course food temperature control. They are also working to help our aged care facilities to control the temperature of their food and medicine. Pyrosales continue to help out the essential services by ensuring food plant manufacturers have adequate thermocouples, RKC temperature controllers, temperature and pressure gauges to maintain food production. “We have solutions for businesses to monitor their employees for fever temperature. Companies are investigating new ways to measure for the virus to reduce the spread into their workplace. Pyrosales has many products to suit any businesses requirements whether it is to meet the volume of employees, their price range or on-site technology. We not only supply to the medical and industrial market, we are also seeing an increase in demand for people to use in their homes,” said our CEO, John Shanahan. With many businesses in Australia struggling in the current climate, it is positive to see an Australian owned business working not only to help those who need it but are helping boost the economy and keep people in jobs.

Wearable devices to diagnose medical conditions

Transforming how common health conditions are diagnosed using point-of-care and wearable bio diagnostic devices is the goal of a new University of South Australia project, which has just secured nearly $2.2 million from the National Health, Medical and Research Council (NHRMC). Through an NHMRC Investigator Grant, UniSA biomedical engineer Professor Benjamin Thierry aims to develop a range of solid-state sensing and wearable technologies capable of diagnosing conditions including preeclampsia, epilepsy, fetal arrhythmias and heart attacks. Prof Thierry hopes these technologies will help address the significant health outcome disparities across the country, which sees Australians living in rural and remote areas experience higher levels of disease and reduced access to health services, compared with their metropolitan counterparts. “Wearable consumer products such as the Fitbit are already mainstream, yet the enormous transformative medical potential of wearable technologies is yet to be realised,” he says. “There is a huge opportunity for us to create wearable devices capable of better diagnosing and monitoring medical conditions, particularly in rural and remote settings where patients often do not have access to the testing and specialist care that is available in cities. “Some of the technologies I hope to develop include wearable devices able to continuously and accurately monitor the ECG, which could in turn predict epileptic seizures or detect preeclampsia and other related pregnancy complications. “These wearables use a cutting-edge solid-state sensing technology called Field Effect Transistors, which can measure bioelectric signals with extreme sensitivity when implemented at the nanoscale.” In addition, Prof Thierry will develop conformal devices based on Magnetic Tunneling Junction sensors to record and map magnetic fields produced by electrical activity in the heart. He hopes this will enable more accurate non-invasive monitoring of fetal cardiac activity and rapid and point-of-care diagnosis of acute coronary syndrome, including heart […]

Frigate build site ready to launch $35 billion naval project

Work is almost finished in the $500 million upgrade of Adelaide’s new high-tech frigate shipyard with five new structures rising from its Port River site. Shipbuilding in South Australia is proving a bright spark in the economy with the first new construction shed for the nation’s $35 billion Hunter Class Frigate program now ready for action. Building 20 is part of the $500 million upgrade of the state’s Osborne shipyard and its handover to ASC Shipbuilding is now underway, keeping plans well on track for work on the nation’s nine anti-submarine warfare frigates to start this year. ASC Shipbuilding director Jim Cuthill said five new sheds in the shipyard were being fitted with cutting-edge equipment and the site’s builders Australian Naval Infrastructure and Lend Lease are on track for a complete handover in July. Meanwhile, design-based engineering work for the frigates was continuing. “At the moment about 70 per cent of our workforce is still working from home and we haven’t really missed a beat with the work that we are doing,” Cuthill said. “This is a program of national importance but it’s one that’s going to play a key role in terms of stimulating economic activity post Covid.” Workers employed on the frigates project run by ASC Shipbuilding, a subsidiary of defence giant BAE Systems Australia, are now just over 600 with Cuthill saying this would be ramping up from July to hit about 1000 by the end of 2020. Cuthill said Building 20 is where construction work for the frigates will begin, as the program kicks off with five prototype blocks of the ships being made in the first two years. The planned build would see mainly Australian steel first enter the highly automated fabrication hall to be cut and welded into the 75 units that will make up each of the frigates. Work then moves […]

UniSA and UOW join forces to build AI capability for Defence

A new collaboration between the University of South Australia (UniSA) and the University of Wollongong (UOW) is set to boost Australian defence industry research, focussing on each university’s strengths in data analytics and artificial intelligence. UniSA and UOW signed a Memorandum of Understanding this week to underpin the collaboration to deliver Australian Department of Defence (DoD) capability and explore wider engagement across other disciplines. The collaboration will enable new advances using AI and data analytics in the area of informed decision making and the development of goal-oriented autonomous systems. UniSA Director, Defence and Space, Matt Opie says combining the expertise of both organisations will improve the quality, depth and scope of the research delivered to Defence. “Together we can use our complementary research strengths to deliver better innovations and solutions for the Department of Defence,” Opie says. “UniSA has key research capabilities in information ecosystems, data analytics and the internet of military things to support a range of defence force requirements from battlefield decision making to military intelligence support systems. “Matched with what UOW can provide, we will be able to deliver a formidable research asset to the DoD and allied industries.” UniSA’s research team lead by Professor Markus Stumptner includes mathematicians, statisticians, engineers and software scientists with expertise in software interoperability, software architecture, Federated Analytics Platform, autonomous systems, and cybersecurity by design. The team also has expertise and research experience in data fusion, optimisations, mining, and trustworthiness and in sensor systems, digital twin/asset life cycle management, overarching Digital Models + Digital Systems, and predictive maintenance. Artificial Intelligence research lead at UOW, and Director of the Decision Systems Laboratory, Professor Aditya Ghose says his group works in a field called Knowledge Representation and Reasoning. “Our work applies knowledge representation and reasoning techniques to problems relating to intelligent agent systems, machine […]

Brighsun’s Li-S Batteries to enter industrial trials

Lithium Sulfur (Li-S) Battery Technology Breakthrough Through nearly 8 years of research, the Australian company Brighsun’s team, developed lithium-sulfur (Li-S) batteries with an energy density 5-8 times higher than conventional secondary batteries. According to results from an internationally accredited testing agency (SGS), Brighsun’s new technology allows an Li-S battery to keep 91% of its initial capacity after 1,700 cycles at a rate of 2C (being fully charged/discharged in 30 mins). That means the capacity decay per cycle is as low as 0.01%. Even at a more aggressive rate of 5C (being fully charged/discharged in 12.5 mins), Brighsun’s Li-S battery retains 74% of its initial capacity after 1,000 cycles (capacity decay per cycle of 0.026%). The cathode energy density for the 1th cycle after activation at charge rate of 1C is 2103.8Wh/kg. Driven by the growing markets world-wide for EVs, the battery industry has explored a range of chemical combinations: lithium iron phosphate, lithium cobalt oxide and, currently, nickel manganese cobalt. However, current battery systems still suffer from the major disadvantages of relatively low energy density, high raw material costs and secondary pollution during recycling. A Game Changer Brighsun’s advanced Li-S chemistry, offering high energy density and resultant low raw material costs, will be a game changer in the EV industry. Li-S batteries also have the potential to become the most promising energy storage systems for future railways, ships and airlines. Industries such as electric supply grid storage, mobile phones, drones and AI will also benefit from dramatically higher energy density storage provided by Brighsun’s new battery system. Companies in the US, Germany, Korea and China have been developing Li-S batteries and have achieved promising breakthroughs. However, these systems still face a number of challenges, including volume expansion of cathode materials during cycling, the shuttling effect of polysulfides, and the dendritic […]

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