Manufacturing Technology

From efficiency to resilience: Supply chains in an uncertain world

Rick Kroon, Argon & Co, Europe For decades, supply chains were designed primarily around cost and efficiency. Globalisation, lean inventories, and just-in-time production enabled companies to operate at minimal margins. Yet the disruptions of recent years, from the COVID-19 pandemic to geopolitical tensions, extreme weather, and raw-material shortages, has exposed the fragility of this model. Today, resilience has become a strategic capability. Organisations are recognising that supply chains built solely for efficiency, struggle to absorb shocks. Resilient supply chains, by contrast, can anticipate, adapt, and recover while maintaining service levels and profitability. A Gartner Supply Chain Survey1 (2024) found that 83% of global supply chain leaders now prioritise resilience, up from just 45% before the pandemic, underscoring a clear shift from “cheapest” to “strongest.” Understanding the new risk landscape Uncertainty is no longer an occasional issue; it has become a constant aspect of global trade. Disruptions arise from multiple directions: Geopolitical instability, including trade restrictions and regional conflicts. Climate-related events affecting production and logistics networks. Cybersecurity threats across increasingly connected digital supply chains. Demand volatility and supply shocks driven by inflation and market fluctuations. According to Lund et al.2 (2020), companies can expect month-long disruptions every 3.7 years on average, with the potential to erode up to 45% of one year’s EBITDA over a decade. Building resilience is therefore not only a defensive strategy, but also a financial imperative. Resilience and efficiency can coexist A common misconception is that resilience inevitably increases cost. In reality, modern supply chains can achieve both efficiency and resilience through intelligent design, enhanced visibility, and proactive risk management. Leading organisations focus on three levers: Visibility and transparency Digital control towers and predictive analytics enable faster detection of disruption, improved exception management, and more informed decision-making according to Deloitte3 (2018). Diversification and optionality Multi-tier, multi-location sourcing models, including nearshoring and regionalization, reduce […]

HMAs Award Winners (30-10-25) - High Res-38

Local manufacturers prove the future is Hunter made

From start-ups and apprentices to global exporters and century-old innovators, the 2025 Hunter Manufacturing Awards (HMA) have celebrated a sector on the rise, one that’s building the industries, technologies, and jobs of Australia’s future. Now in its 21st year, the awards drew a record number of entries, more than 50% up on last year, showcasing the ingenuity, craftsmanship, and courage that continue to define manufacturing across the Hunter, Central Coast, Mid North Coast, and New England. HMA Chair Jacqui Daley said the night was about recognising the strength, innovation, and resilience of a sector that is vital to Australia’s economic future. “Manufacturing in the Hunter is more diverse, more advanced, and more connected to the world than ever before,” Ms Daley said. Our 2025 Manufacturer of the Year winners, Brain Industries and Agrana Fruit Australia, both have export at the heart of their success. They’re taking the Hunter to the world and proving that regional manufacturers can compete, and succeed, on the international stage.” “We’re seeing extraordinary things being made right here, from Elecbrakes revolutionising towing technology through Australian-made automation, to Supacell turning everyday recyclables into sustainable insulation, and from Tomago Aluminium’s digital transformation to Design Anthology’s advanced med-tech design.” “Manufacturing isn’t sitting quietly behind the scenes anymore. It’s the backbone of our economy, the engine of regional jobs, and the platform that will power Australia’s next great leaps in clean energy, defence capability, health, and technology.” Minister for the Hunter Yasmin Catley congratulated all winners and finalists, acknowledging their contribution to the region’s proud industrial legacy and future growth. “Tonight’s celebration is the best of the Hunter on display, our ingenuity, our craftsmanship, and our courage to reimagine what’s possible,” Minister Catley said. “This year’s Hunter Manufacturing Awards theme, Forging Our Future, could not be more fitting. […]

Hunter manufacturing embraces innovation and growth

Manufacturing in the Hunter is undergoing a quiet resurgence, with $26 billion in annual output and a growing number of businesses embracing clean energy, digital transformation and inclusive practices. That shift is reflected in a record number of applications for the Hunter Manufacturing Awards, with a 44% increase in applications, including 11 first-time entrants. The strong response points to a sector in transition, with significant growth seen in award categories such as innovation, product design and sustainability. The introduction of two new categories, Diversity in Manufacturing and Digital Transformation, was also met with enthusiasm, reflecting how manufacturers across the Hunter, Central and Mid North Coasts are adapting to the demands of a modern, resilient economy. “This year’s entries tell a bigger story than just numbers,” said HMA Chair Jacqui Daley. “They reveal a sector that is shifting gear, embracing advanced technologies, investing in cleaner, smarter production, and creating more inclusive workplaces.” Manufacturing continues to be one of the most important industries in the region, second only to mining in terms of output. While traditional industries such as steelmaking, aluminium and machinery fabrication still play a key role, the Hunter’s manufacturing landscape is being reshaped by growth in clean energy technologies, defence and aerospace, pharmaceuticals, and food and beverage production. “In every corner of our region, we’re seeing manufacturers step up with creativity and capability, from batteries and boats to breakfast cereals and biotech,” said Daley. “The 2025 entries showcase the real breadth and depth of talent we have here.” Now in its 21st year, the Hunter Manufacturing Awards program continues to celebrate the people, processes and progress shaping the region’s industrial future. Winners of the 2025 Hunter Manufacturing Awards will be announced at the gala event on Thursday 30 October 2025 at NEX, Newcastle . The event brings together manufacturers, […]

Robots red meatAMPC interim CEO Edwina Toohey

Robots, red meat and resilience: driving productivity and sustainability in the processing industry

AMPC Innovation Showcase, Brisbane 10–11 September, 2025 The Australian red meat processing industry broke three of its own environmental performance records this past year, thanks in large part to practices driven by new technologies and innovation. The industry is coming together in Brisbane for the second Australian Meat Processor Corporation (AMPC) Innovation Showcase, where processors, researchers and supply chain participants will gather to talk about how the industry is improving global competitiveness and productivity, while reducing its environmental impact. The red meat sector includes beef cattle, sheep, goats and buffalo. The processing industry is a major contributor to the Australian economy. It currently supports the employment of more than 189,000 people and generates more than $25.4 billion in direct and industry value adds. The two-day Showcase event will bring together more than 400 delegates to look at how red meat will be processed in the next decade, and how technology can help make it safer, more sustainable and more efficient. The program reflects the growing role of innovation in securing food supply, reducing climate impact and shaping the future of work in regional communities. AMPC’s interim CEO Edwina Toohey says rigorous research and development is driving incredible innovation in the red meat processing industry. “Our latest industry Environmental Performance Review showed industry broke three records last year: lowest intensity results for greenhouse gas emissions since reporting began in 1998; industry’s lowest water intensity; and the highest water recycling levels. Environmental improvements have also massively shifted, with bioenergy now having taken over from coal as the second most used thermal energy source. “Those incredible results come at the same time as tech, AI and innovation are opening the industry to a broader workforce, creating even better-quality products and delivering world-leading food safety outcomes. This showcase will give delegates a chance […]

Economic Reform Roundtable :Productivity

Australia is holding a roundtable on Productivity this month Lifting productivity is critical to growth in real wages, incomes, jobs and overall living standards. It needs to be done in a sustainable and inclusive way to ensure all Australians can benefit. Recent trends Lower growth in labour productivity has been a longstanding challenge for Australia. Australia’s average productivity growth in the 2010s was at the lowest rate in 60 years . – Reflecting this slowdown, Treasury downgraded its long-run annual labour productivity growth assumption from 1.5 to 1.2 per cent in 2022. – Even small movements in productivity growth will have large impacts on wages and living standards over time. The 2023 Intergenerational Report found that a decline from 1.2 per cent to 0.9 per cent growth per year would reduce per capita real income by more than $10,000 per person in 40 years’ time. This challenge is not unique to Australia, with labour productivity over the past decade slowing in most major advanced economies. A number of countries, including the United States, Canada and New Zealand have also downgraded productivity growth assumptions in official forecasts. Australia’s productivity slowdown has been broad based. Productivity growth in the market sector, excluding mining, has slowed over time. This has been compounded by weaker productivity growth in the non-market sector and mining industry in more recent years. Productivity growth accelerated temporarily during the COVID-19 pandemic before reversing. Productivity returned back to levels observed in 2019 as employment and consumption trends normalised and the labour market recovered strongly. – During this recovery, strong capital growth still did not keep pace with growth in hours worked, resulting in a decline in the capital to labour ratio which has weighed on recent productivity growth. – Treasury and the Reserve Bank of Australia (RBA) are monitoring the […]

DroneShield's current in-house production facility in central Sydney

DroneShield to invest as it expands manufacturing capacity

DroneShield will invest an initial A$13M in a major new R&D and manufacturing facility, triple the size of its current facility, as it expands its annual manufacturing capacity to $2.6BN by the end of 2026. The company’s largest facility is expected to open in December 2025 and will feature advanced in-house production, testing and warehousing capabilities. The existing production floor in Alexandria,central Sydney will be converted into an additional R&D area for the Company, resulting in a 5,530sqm total R&D area. It follows DroneShield securing a $61.6M European military contract followed shortly by $9.7M million Latin American and $11.7M Five-Eyes R&D deals. ‘In response to rising threats and multiple wars taking place across the globe, Australia’s allies are increasing investment in modern defence capabilities. We are stepping up to meet this demand by investing in state-of-the-art facilities here and abroad, and in sovereign Australian skills development to provide the most modern and effective counter-drone capabilities in the world. Our new facility in Alexandria will epitomise the value Australian engineering can bring to a changing geopolitical landscape’, said DroneShield CEO Oleg Vornik. R&D and Manufacturing Capacity Expansion DroneShield is committing to invest $13 million in a significant R&D and manufacturing capacity expansion New dedicated 3,000sqm of own production space (3x the floorspace of the current production facility) Addition of 2,500sqm to the R&D area in its headquarters, for engineering and lab space Together with planned expansions to its Australian contract manufacturing, and plans to set up contract manufacturing in Europe and the US, the current $500 million annual manufacturing capacity is estimated to expand to $2.4 billion, by the end of 2026 The expansion in Australia is concurrent with DroneShield’s European and US manufacturing initiatives, against the backdrop of record global demand The $13 million amount refers to 5 years of initial […]

Australia and Japan’s top engineers show the way for a renewable hydrogen sector

Australia and Japan’s joint technological expertise can lead the way in international clean energy, according to a joint report focussing on hydrogen, released today. This partnership will lead to new jobs, cleaner industry, and economic benefits for both nations.The Australian Academy of Technological Sciences and Engineering (ATSE) and The Engineering Academy of Japan (EAJ), led by its Emerging Research Leaders Exchange Programme (ERLEP), launched their joint report ‘The Australia-Japan renewable hydrogen value chain’, at an event today in Osaka during World Expo 2025. ATSE and the EAJ have brought together Fellows from both Academies to shine a light on our shared potential. The report outlines hydrogen’s emerging role as a clean fuel with potential across two nations’ economies – in construction, manufacturing, agriculture and fertilisers, and chemical production. It articulates the steps necessary to most expediently produce, transport, store, and use millions of tonnes of green hydrogen across Australia and Japan. Fuelled by abundant and cheap Australian renewable energy using technologies leveraging Japanese and Australian inventions, green hydrogen is primed to become a critical industry and trade focus in the Asia-Pacific by 2050. Acting as a carrier of energy and a clean, highly useful chemical input, green hydrogen can also set up other sectors for success, including steelmaking and fertiliser manufacturing. ATSE CEO Kylie Walker said, “Achieving this potential requires a sustained focus on skills, infrastructure and financing. Japanese and Australian innovation, working together in partnership, are a force to be reckoned with. Today’s report lays out how retrained personnel from existing energy industries could add to their existing knowledge and fill the critical hydrogen roles of the future.” EAJ Chair of International Affairs Yuko Harayama said, “Japan and Australia are perfect partners for exploring the complementarity and synergy in their expertise in renewable hydrogen. The key would be to bring together stakeholders from industry and academia from […]

Spirit Marine appointed distribution partner for Sunpower Yachts

Leading Queensland boat dealer Spirit Marine has been appointed the exclusive distributor for solar electric yacht company Sunpower Yachts. This partnership will see Spirit Marine promote Sunpower and its range of Solar e-Cruiser, Solar e-Sail, Solar e-Poweryachts, Solar e-Superyachts exclusively to the Queensland market. Following its recent acquisition of Alva Yachts GmBH, Australian-owned Sunpower is now the world’s largest solar electric yacht company. For Spirit Marine founder Peter Nicholson this announcement marks a personal milestone for himself and the brokerage as he has long been a passionate advocate for Sunpower’s combination of craftsmanship and technology. “Sunpower is at the forefront of solar electric yachting, consistently setting a benchmark in efficiency, performance, comfort and environmental responsibility, whilst still producing sleekly designed vessels,” said Mr Nicholson. “Following its recent acquisition of Alva Yachts GmBH, the firm is well-positioned to build on its existing reputation as a leader in the luxury eco-yacht market. This combination of cutting-edge technology, performance and luxury is why Spirit Marine is so excited about this announcement as we see this having the potential to become one of the country’s leading boating brands.” Spirit Marine is a leading Australian bespoke boat dealer with operations spanning Queensland, and is Beneteau’s Queensland partner for their outboard power and sailboat ranges – including the highly successful Antares range which targets the cruiser market. Sunpower Yachts is the global leader in solar electric yachting and has already sold 12 yachts ranging from 44ft-90ft. With the world’s largest fleet of innovative, eco-friendly vessels, they\’re setting the standard for sustainable luxury on the water. Its yachts combine cutting-edge solar technology with exceptional design, offering a seamless blend of performance, elegance, and environmental responsibility. Sunpower Yachts spokesperson Grant Hudson is looking forward to working with partners like Spirit Marine as the brand seeks to become one […]

Manufacturing training at the Central Coast Interim Skills Hub

Central Coast manufacturing leads the way in sustainable innovation

The Central Coast’s standing as one of Australia’s first certified ECO Destinations extends far beyond its beaches and bushland. A new wave of sustainable innovation is emerging from the region’s manufacturing sector, highlighted by local businesses redefining what it means to operate responsibly, with global impact. At the forefront is Signarama Tuggerah, winner of the 2024 Hunter Manufacturing Award for Excellence in Sustainable Operations. Their cutting-edge signage solutions, developed in collaboration with Spandex, HP, and Avery Dennison, debuted on the world stage at the Paris 2024 Olympic Games. The result? Recyclable, reusable signage that cut carbon emissions by 22% and met global performance standards. Powered by solar energy, using PVC-free materials and water-based inks, Signarama reduced energy use by 34% and landfill waste by 15% in just 12 months. Hunter Manufacturing Awards Chair Jacqui Daley says their pioneering work in sustainable signage was showcased on the world stage for the Australian Olympic Committee at the Paris 2024 Olympic Games. “This wasn’t just signage – it was a statement. They designed, developed and delivered world first recyclable and reusable signage solutions. The project reduced carbon emissions by 22% and proved sustainable signage can meet global performance standards.” Hunter Manufacturing Awards Board Member and Executive Director of Central Coast Industry Connect Frank Sammut believes the region is at the forefront of an industrial transformation. “The Central Coast is proving that manufacturing and sustainability are not mutually exclusive. Businesses are creating smarter, greener, globally competitive models, right here in our backyard.” Central Coast manufacturing highlights AGRANA Fruit – Central Mangrove Runs on 100% renewable electricity from wind and solar. On track to achieve zero landfill waste this year, circular packaging by 2030, and carbon neutrality by 2040. 4 Seasons Insulation – West Gosford Reduces household energy consumption through smart insulation solutions. Offers sustainable […]

Unlocking the benefits of multi-material drills

Versatile drilling offers a key to more productive manufacturing In January 2025, the World Economic Forum reported that facilities identified as part of its Global Lighthouse Network are achieving remarkable productivity gains of 70%, while simultaneously reducing energy costs by 40% and time to market by 40%. Lighthouses aside, how can all manufacturers raise their productivity, without increasing costs? Here, James Thorpe, Global Product Manager for Hole Making and Composite Machining at Sandvik Coromant, explains how a new drilling tool can enhance manufacturing production goals for multi-material applications. Beyond the Lighthouse facilities, manufacturers across the globe are increasingly tasked with producing parts from a diverse array of materials — from hardened steels and composites to softer metals and plastics — all while striving for uncompromising precision and efficiency. Addressing these challenges head-on requires tooling solutions that not only push the boundaries of traditional drilling capabilities but also streamline operations in an increasingly competitive market. Overcoming pain points Drilling is a fundamental yet technically demanding operation in modern manufacturing. One of the most persistent challenges involves material variability. Manufacturers often work with a wide range of materials, from tough hardened steels to lightweight but ductile metals. Each material presents unique difficulties —hardened steels can cause excessive tool wear, while softer metals may deform under drilling forces. Heat generation and tool wear are also significant concerns in drilling operations. High cutting speeds, prolonged machining cycles and demanding material compositions contribute to excessive heat buildup. This not only accelerates tool degradation but also impacts machining accuracy, leading to surface defects and deviations from required dimensions. Effective heat management solutions, both in tool design and machining strategies, are therefore critical for extending tool life and improving component quality. Another key challenge is chip evacuation. In deep-hole drilling or high-feed applications, inefficient removal of chips […]

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