Smart Manufacturing

Corporate dysfunction on Indigenous affairs: Why heads rolled at Rio Tinto

Outraged investors have forced the board of Rio Tinto to sack its chief executive Jean-Sebastien Jacques along with two of the senior executives partially responsible for the destruction of the Juukan Gorge caves in the Pilbara region of Western Australia, which contained evidence of human habitation 46,000 years ago. Why did the company commit this egregious act? There are several layers to the answer. First, Rio Tinto’s iron ore division was under extreme production pressure. The iron ore in the vicinity of the caves was very high grade and the company needed as much of it as possible to mix with other grades so as to supply the market with its trademark Pilbara blend. Its reputation as a reliable supplier depended on it. Rio Tinto was siloed It was authorised under West Australian law to mine the area, even though this would destroy the caves, and it intended to exercise this legal right, regardless of any opposition. Second, Rio has a segmented organisational structure. It’s product divisions – iron ore, aluminium, copper and diamonds, minerals and energy – operate as autonomous business units with relatively little control from the corporate centre. When things go well, such an organisational structure is highly profitable for the corporation as a whole, because it leaves each product division free to take advantage of whatever opportunities there are in its particular market. But there is a downside. It leaves the corporation vulnerable to poor decision making by any one of its product divisions, decisions that may have disastrous human and environmental consequences that threaten the social license of the whole corporation. That is what has happened in the Juukan Gorge case. Organisational weakness Of course, Rio was aware of this downside of its organisational structure and had taken steps to deal with it. It had various functional lines – chains of command […]

Invention could save old coal stations by running them on zero-emissions ‘Lego’ blocks

As climate change worsens, the future of fossil fuel jobs and infrastructure is uncertain. But a new energy storage technology invented in Australia could enable coal-fired power stations to run entirely emissions-free. The novel material, called miscibility gap alloy (MGA), stores energy in the form of heat. MGA is housed in small blocks of blended metals, which receive energy generated by renewables such as solar and wind. The energy can then be used as an alternative to coal to run steam turbines at coal-fired power stations, without producing emissions. Stackable like Lego, MGA blocks can be added or removed, scaling electricity generation up or down to meet demand. MGA blocks are a fraction of the cost of a rival energy storage technology, lithium-ion batteries. Our invention has been proven in the lab – now we are moving to the next phase of proving it in the real world. Why energy storage is important Major renewable energy sources such as solar and wind power are “intermittent”. In other words, they only produce energy when the sun is shining and the wind is blowing. Sometimes they produce more energy than is needed, and other times, less. So moving to 100% renewable electricity requires the energy to be “dispatchable” – stored and delivered on demand. Some forms of storage, such as lithium-ion batteries, are relatively expensive and can only store energy for short periods. Others, such as hydro-electric power, can store energy for longer periods, but are site-dependent and can’t just be built anywhere. If our electricity grid is to become emissions-free, we need an energy storage option that’s both affordable and versatile enough to be rolled out at massive scale – providing six to eight hours of dispatchable power every night. MGAs store energy for a day to a week. This fills a “middle” time frame between […]

Global shutdown could spark Australian manufacturing revival

The COVID-19 crisis has the potential to revive Australia’s manufacturing capabilities and reduce the nation’s reliance on global supply chains, according to leading industry players at the heart of Australia’s defence manufacturing sector. The University of South Australia this month formed a working group of defence primes, SMEs and government representatives to gain insights into the impact of COVID-19 on the local industry. The weekly meetings in Adelaide have so far included representatives from BAE Systems, Naval Group, Defence SA, South Australia Trade and Investment Minister David Ridgway and former Federal Defence Industries Minister Christopher Pyne, who is now an industry professor at UniSA. The COVID-19 pandemic comes at a time when Australia’s manufacturing sector is preparing to ramp up for the next major stages of its $90 billion continuous shipbuilding program in Adelaide. UniSA Defence Director Matt Opie is chairing the industry meetings and said maintaining cashflow had emerged as a key issue, particularly for the smaller defence manufacturing companies. “In South Australia we have hundreds of these defence SMEs and they are all now really starting to look at all discretionary spend and very much focusing on their immediate projects,” he said. “They are stretching the rubber band already but it will become their supply chains, their cashflow, their staffing that will all be stretched the longer it goes on.” Manufacturing has been deemed an essential service in Australia and has so far not been nearly as impacted as many other industries by the coronavirus. However, as almost all supply chains rely on imported components and materials, the pandemic is exposing Australia’s reliance on other nations, many of which have been far more seriously affected. Opie said the current situation was “a bit of a sanity check” for Australia’s sovereign industrial capability. He said major global defence primes […]

ASM JV produces high purity titanium metal with significant benefits

Highlights: High purity titanium (Ti) metal 20.8 kg produced assaying 99.83 % Innovative metals process confirms 70 % lower energy consumption ZionTech optimisation increase metal efficiency by 50% Significant environmental benefits of innovative metal process confirmed Australian Strategic Materials’ (ASM) joint venture partner has produced 20.8 kg of high purity titanium metal (99.83 %) confirming the energy usage at approximately 30% of the standard titanium industry processes. This innovative metal technology energy usage is 35 kW per kg compared to the industry standard Kroll process that uses 117 kW per kg of metal, and shows significant environmental benefits. ASM Managing Director, David Woodall said: “Being able to successfully produce high purity metal without incurring the traditional environmental impact is a very significant result for ASM. Our JV team has achieved this result using 70% less energy, with none of the environmental contaminants of comparable titanium industry methods.” “We are focussed at ensuring these high purity permanent magnet metals and titanium metals do not cause the environmental impacts of traditional methods. With our exclusive worldwide licence to commercialise this clean and environmentally responsible metal-refining technology, ASM is well positioned in its strategy to add value to all Dubbo products.” “ASM’s focus is now at commencing a metal plant feasibility which will confirm the optimal size of a plant in Korea, with the opportunity to build additional plants in key manufacturing areas in Australia, North America, and Europe”

What manufacturers can do to prepare for the upturn

By Rob Stummer, Asia Pacific CEO, SYSPRO This is an incredibly difficult time for everyone and manufacturing companies have had to lay off staff or shutdown during the Covid-19 pandemic. Coronavirus has already caused shifts and a reduction in “wants” goods and an increase in “needs” goods as this crisis evolves, and consumers batten down the hatches into a conservative mode, and some businesses have been agile enough to switch production quickly to high demand products like ventilators, masks, hand sanitiser or home consumables. As we stem the spread of the virus, what is certain is that there will be an upturn and demand will recover, we just don’t know when. When the inevitable recovery does happen though, the manufacturing companies that have maintained a level of business continuity and are ready to jump back into full production are the ones that will survive this Covid-19 crisis. The real question is how quickly will that demand come back and how will manufacturers be able to respond to their biggest challenge to date? Increasing operational efficiencies In an increasingly interconnected world, maintaining the efficiency of supply chains is of the utmost importance to the Australasian economy if we are to jump back into action once the constraints of the coronavirus crisis have reduced. The good news is technology is allowing manufacturers to minimise disruptions by using real-time reporting to manage their inventory to ensure there are no issues with under or oversupply of goods. A frictionless, real-time, data-driven and interconnected supply chain can only benefit the economy in the short and the long-term. Manufacturing businesses should be doing everything they can to survive this by preserving cash and by optimising their operational efficiencies using real-time process feedback. Their Manufacturing Execution Systems (MES) will ensure that quality and efficiency are built into […]

D-Link adds two new intelligent AI-based camera solutions to mydlink portfolio

D-Link A/NZ has launched two new mydlink cameras, the DCS-8526LH Full HD Pan/Tilt Pro Wi-Fi Camera and the DCS-8630LH Full HD Outdoor Wi-Fi Spotlight Camera. Both feature edge-based person detection with AI technology, allowing for more intelligent surveillance capabilities and personal automation options for every smart home. The DCS-8630LH also has an integrated spotlight to literally help you see in the dark. Not only are the cameras interoperable with other devices in the mydlink ecosystem, but they also work with the Google Assistant and Amazon Alexa, as well as conform to the ONVIF standard, allowing seamless recording to external devices such as a NAS or NVR. Additionally, both cameras feature built-in Bluetooth for fast and easy setup, both cloud and local recording options, and support remote viewing and management via the free mydlink app. The enhanced Artificial Intelligence (AI) used by the cameras cleverly identifies human motion, ensuring they will not be triggered by the likes of a pet, bird or passing car that may come into the viewing area. Edge-based technology also processes information on the device locally so there’s no need to send video to the cloud for processing, speeding up alert response times and ensuring you receive alerts only when a real person is detected. A passive infrared (PIR) sensor further reduces false triggers so you only see what you want and need to see. One of the biggest concerns with IoT devices and Wi-Fi networks these days is privacy. To combat those concerns both these new mydlink cameras feature the latest and most secure industry-standard 128-bit encryption ensuring greater privacy throughout users’ devices and networks. Another clever and useful feature involves the camera’s built-in microphone and speaker, providing a 2-way audio service for you to both speak and listen to delivery drivers, children and other people and pets that are within earshot […]

Groundbreaking deal set to elevate Australia’s manufacturing sector

Leading computer numerical control (CNC) distributor Innovync has inked a new distribution deal with European manufacturer CMS. The deal provides Innovync’s partners and other Australian advanced manufacturers with access to a range of new and innovative advanced materials and plastics. The deal, which was signed on 7th August 2020 marks an important milestone for Innovync. It is also significant for Australia’s advanced manufacturing sector which will now have greater accessibility to leading European products and materials which are playing an increasingly significant role within the aerospace, automotive, renewable energy, sporting, marine and electronic industries and which are already in use by companies including Spacex, Lockheed Martin, Boeing and Hyundai. Commenting on the announcement, Pierre Sullivan, Innovync’s Managing Director said: “CMS has been machining plastics, composites, carbon fibre, aluminium, light alloys and metal at extremely high standards for years. They continue to invest heavily into research and development and are always at the forefront of cutting-edge design”. CMS’ machines provide precise and customisable equipment that is capable of machining carbon fibre, plastics, foam, composite material and metals within a 0.006mm tolerance. “These machines offer Australia’s advanced manufacturing sector a fresh chance to usher in a new era of nation and industry-wide advancement. We are incredibly proud of our continued relationship with CMS and to be trusted to bring their entire suite of machines to the Australian and New Zealand markets, which we believe will unlock great opportunities for local manufacturers by providing access to European industry-leading machinery,” Mr Sullivan added. The CMS announcement is the latest in a string of accomplishments for Innovync and will enable the firm to continue to deliver innovative solutions to its clients which include luxury super-yacht builder Vikal International, G James, Weir Minerals and Pacific Stone.

Hyster 4-wheel lift trucks tough and cost-efficient

The UT series of 4-wheel electric forklifts, in capacities from 1 to 3.5 tonnes complements the broader UT series range for customers seeking Hyster toughness, quality and strong service backing. It also brings the performance of electric forklifts to a new market sector seeking optimum cost-efficiency for their needs. Features of the new machines, which provide an ideal solution to meet users’ needs for less frequent usage, include an ergonomically designed operator compartment laid out to help operators work comfortably across a range of applications, including food and beverage, frozen produce, manufacturing, distribution and truck and transport centres. Power options including wet cell batteries with single point watering or maintenance- free Lithium-Ion technology. Smooth, progressive high performance is provided by AC traction and hydraulic motors with electronic control. European designed AC controllers are coupled with AC traction and hydraulic motors to allow for precise controllability. A small steering wheel facilitates fine control, with eight degrees of adjustment and low steering effort for operation in confined spaces. The low steering effort without kick-back facilitates precise positioning. Further features include: High strength profiled steel overhead guard for added protection coupled with low step height for easy access. The secure overhead guard has passed CE drop test and safety standards. Wide view mast to enhance operators’ forward view field. The high-vis mast provides soft landing technology as standard to absorb shocks. Controlled mast lowering speeds help to avoid damage. LED lighting is standard. Full suspension seat that reduces driver fatigue, which, like the steering wheel, is adjustable to suit a wide variety of operators. Safety features also include an Operator Presence System. Performance features include simple and clear display of speed, power, error code and working hours to keep operators fully informed. Colour displays integrated with functions such as performance selection to configure […]

An offshore production platform in a Gulf of Thailand

LAT-Series air-powered hydraulic torque wrench pumps highly productive

Global hydraulic tool and lifting leader Enerpac is introducing to Australia, New Zealand and PNG a new compact, portable and powerful air-powered torque wrench pump for high productivity in hard-to-access locations. Weighing in at approx. 18kg (40lb) with oil, the Enerpac LAT Air Hydraulic Torque Wrench Pump is easy to lift, transport and manoeuvre. The pump comes with an integrated carry handle and can be carried by a single operator up stairs when a crane, hoist or elevator is not available. It is easy to manoeuvre in narrow and constrained spaces such as scaffolding, catwalks, pipe racks and lifts. The LAT pumps are ideal for high repetition torque wrench applications that need air power, such as oil and gas, petrochemical, power generation and mining, but have limited access, so a larger pump would not be practical or efficient. The pump features a proven Enerpac piston design, reinforced Filter Regulator Lubricator (FRL) support and air supply connection, designed to provide years of reliable service with fastening and break out speeds to keep jobs on schedule and on budget. High productivity, reduced equipment downtime “The LAT pump has best-in-class, flow-to-weight performance. Its industry-proven air motor and three-piston design enable operators to complete their hydraulic torque wrench applications faster, while always ensuring top levels of safety. The durable, reliable new pumps are designed and tested for use in tough environments. The roll cage protects key components and provides increased support and protection of the FRL from vibration. The heavy-duty air supply connection and proven piston design enables long life. Key components are easy to access for service and a skid rail accessory prevents reservoir wear from rough surfaces. Applications include: Oil and Gas -Upstream, Midstream, Downstream; Petrochemical -Well heads, pipelines, pumping systems, heat exchangers; Power Generation -Gas Turbine Maintenance; Mining – Conveyor system […]

Signet modernises warehouse operations with Zebra’s wearable technology

Zebra Technologies Corporation, an innovator at the front line of business with solutions and partners that deliver a performance edge, has announced Signet’s deployment of Zebra’s WT6000 wearable computer and RS4000 1D corded ring scanner to help modernise its warehouse operations. Signet is one of Australia’s leading distributors of warehouse consumables, packaging, safety and cleaning supplies, with six distribution centres across the country. Signet dispatches over 6,000 orders for businesses every day. Its customers benefit from low prices, bulk buy discounts and the convenience of products always being in stock and delivered on time. Signet’s warehouse workers were previously using handheld mobile computers to pick and scan cartons, which at times resulted in picking errors and manual handling strain through repetitive tasks and the picking of heavy items. After deploying Zebra’s easy-to-use wearables, Signet’s warehouse workers’ productivity increased by up to 40% through reducing their overall picking time, thereby resulting in significant operational cost savings. “Zebra’s wearable devices have significantly improved our warehouse staff’s efficiency, time spent on picking orders and overall accuracy. The solution has allowed our staff to free up both their hands while picking orders, which reduces the risk of manual handling incidents. Ultimately, Zebra’s solution helped our operations save a significant amount of time and cost,” said Allen Notley, Warehouse Manager (QLD), Signet. “Further, thanks to the familiar Android user interface, our warehouse staff have quickly adapted to using Zebra’s wearable computers, greatly reducing training time and maximising our return on investment.” As Signet’s previous handheld mobile computers were running on the Windows Operating System (OS), their previous devices were exposed to potential data security risks because the extended support of Windows Embedded and Mobile OS is no longer available. The switch to the Android-powered Zebra mobile computers has helped to mitigate these risks. “According to […]

«‹ 24 25 26 27 ›»

News Ticker

Smart Manufacturing