To subscribe, advertise or contribute articles to www.australianmanufacturingnews.com contact publisher@xtra.co.nz
  • Home
  • Latest News
    • Developments
    • Manufacturing Technology
    • Products
    • Future of Manufacturing
    • Trade Shows/Events
    • Energy
    • Business
    • Daily News
    • Company News
  • Smart Manufacturing
Australian Manufacturing News
The official site for the Australian Manufacturing News magazine
  • Home
  • AI
  • Architecture
  • Aviation
  • Big Data
  • Books
  • Business
  • Company News
  • Covid-19
  • Daily News
  • Developments
  • Energy
  • Environment
  • Future of Manufacturing
  • Smart Manufacturing
  • Manufacturing Technology
  • Mining
  • Products
  • Resources
  • Smart Manufacturing
  • Space
  • Sustainability
  • Trade Shows/Events
  • The Creative Class
  • Uncategorized
  • Webinars

News Ticker

Australian made concussion diagnosis device exported to US
Climate Impact Corporation announces 10GW renewable hydrogen projects in South Australia and Northern Territory
Over 30 trades represented at 47th WorldSkills International
Securing OT  key to unlocking Australia’s manufacturing vision in an ever-growing threat landscape
Australian astronaut Katherine Bennell-Pegg to headline international space symposium in Brisbane
The Budget 2024: Comment and Feedback on Energy Policies
Hunter class frigate program passes Preliminary Design Review milestone
Decarbonising our cities

MGA Thermal achieves world-first 24/7 renewable industrial steam

Australian innovation delivers continuous, cost-effective clean steam for industry, positioning MGA Thermal at the forefront of decarbonisation with its groundbreaking latent heat energy storage.
After more than ten years of development and breakthrough materials engineering, MGA Thermal’s world-first commercial Electro-Thermal Energy Storage (ETES) system – capable of dispatching industrial-grade steam from renewable energy – has now gone live.

Anna Starrett, Mark Croudace, Alexander Post, Erich Kisi, Glen Reynolds.
This groundbreaking ETES technology significantly outperforms conventional sensible heat thermal storage, offering a viable pathway to 24/7 renewable heat for industries, effectively replacing reliance on carbon-intensive fossil fuels.
MGA Thermal’s utilisation of latent heat means that energy is stored more compactly, both in physical plant footprint and storage temperature range. This serves to make latent heat ETES more space efficient, reliable, energy efficient and affordable than sensible heat storage.
The fully operational demonstration plant, unveiled today, has produced steam output while the storage material undergoes a material phase change to release latent heat, establishing MGA Thermal as a unique solution provider in the urgent global effort to decarbonise heavy industry.
Steam, the workhorse of industrial manufacturing for centuries, underpins 44% of Australia’s energy consumption in heavy industries alone, with half dedicated to heat generation. Globally, industrial heat accounts for a staggering 25% of energy use and emissions, historically locking industries into carbon-intensive practices.
MGA Thermal’s newly commissioned demonstration plant shatters this paradigm by converting intermittent renewable electricity into reliably stored thermal energy, ready for on-demand steam generation. This breakthrough unlocks a tangible route to net-zero industrial operations, with the potential to scale to GWh storage capacities, meeting the vast clean heat demands of the world’s largest production facilities.
Located at MGA Thermal’s Tomago site, the compact demonstration unit (12m long, 3m wide, 4m tall) stores 5 MWh of energy with a 500kW thermal dispatch power, providing continuous superheated steam for a full 24 hours – enough energy to power over 270 homes for the same duration. At its core are approximately 3,700 of MGA Thermal’s proprietary Miscibility Gap Alloy (MGA) blocks, specifically engineered for optimal latent heat storage.
“The successful operation of this world-first system is a game-changer, proving that consistent, industrial-grade clean steam is not a future aspiration, but a reality today,” said Erich Kisi, Executive Chair, Chief Scientist, & Co-Founder at MGA Thermal.
“Our unique ETES solution efficiently captures and stores surplus renewable energy in a specially designed material, releasing it as high-temperature steam on demand. Our systems react in milliseconds, seamlessly absorbing and deploying energy and therefore at a large scale can participate in grid and energy market stabilisation. This marks a pivotal moment in the journey to decarbonise industries with high and continuous heat requirements.”
Conventional thermal storage relies on sensible heat, which stores energy by increasing the temperature of a material. In contrast, latent heat storage utilises the energy absorbed or released during a phase change of a material (e.g., solid to liquid, or liquid to gas) at a relatively constant temperature. This allows for significantly higher energy storage density within a smaller temperature range compared to sensible heat storage.

Studies have shown that latent heat storage can offer 2 to 3 times higher energy storage density than sensible heat storage for similar temperature ranges, leading to more compact and potentially more cost-effective systems due to reduced material and system requirements.
Crucially, the MGA Thermal system can simultaneously charge and discharge energy. This unique capability allows industrial plants to maintain uninterrupted steam production while concurrently storing additional renewable energy, providing unprecedented energy management flexibility.
Designed for straightforward and cost-effective integration into existing industrial infrastructure, the demonstration plant serves as a scalable blueprint for widespread adoption. Rigorous testing has validated its long-term reliability and affordability, all while requiring less land than comparable sensible heat technologies and 24 times less land than electric batteries delivering the same energy output.
Faced with increasing pressure to eliminate Scope 1 emissions, industries now have a tangible and immediate alternative to fossil fuel-based heat generation.
“Our now-operational demonstration plant isn’t just a concept – it’s a commercially viable solution ready for deployment,” stated Mark Croudace, CEO at MGA Thermal.

“As we gear up for full-scale commercialisation, our focus is on partnering with forward-thinking industries, both locally and globally, eager to embrace a sustainable future. The potential for significant emissions reduction is immense, and we are on track to abate 30 million tonnes of CO2 by 2030.”
MGA Thermal’s successful demonstration marks a significant leap forward for the company and for Australia’s clean energy leadership. As the nation’s largest ETES system of its kind, it establishes a new benchmark for renewable heat solutions.
“This is the missing piece of the puzzle for heavy industry decarbonisation,” added Croudace. “We’ve cracked the challenge of delivering continuous steam from intermittent renewable sources, making it both technically and commercially compelling.”
 

 

 

 

 

 

 

Share this:

Related Posts

Gregory Patmore

Business /

As the Latrobe Valley moves away from coal jobs, could a green worker’s cooperative offer a solution?

CoroDrill+Dura Sandvik Unlocking

Company News /

Unlocking the benefits of multi-material drills

Peter McKinnon Omnia Hunter

Developments /

Hunter Manufacturing Awards return in 2025 with national recognition and new award categories

‹ Nominations open for 2025 NSW Export Awards › Negotiate a solid global tariff deal for manufacturing

20th May 2025

Recent Posts

  • As the Latrobe Valley moves away from coal jobs, could a green worker’s cooperative offer a solution?
  • Unlocking the benefits of multi-material drills
  • Hunter Manufacturing Awards return in 2025 with national recognition and new award categories
  • Advanced manufacturing is driving innovation on the Mid-North Coast
  • Negotiate a solid global tariff deal for manufacturing
  • MGA Thermal achieves world-first 24/7 renewable industrial steam
  • Nominations open for 2025 NSW Export Awards
  • China has moved to curb supply of critical minerals. Can Australia seize the moment?

Categories

  • AI
  • Architecture
  • Aviation
  • Big Data
  • Books
  • Business
  • Company News
  • Covid-19
  • Daily News
  • Developments
  • Energy
  • Environment
  • Future of Manufacturing
  • Manufacturing Technology
  • Mining
  • Products
  • Resources
  • Smart Manufacturing
  • Smart Manufacturing
  • Space
  • Sustainability
  • The Creative Class
  • Trade Shows/Events
  • Uncategorized
  • Webinars

Back to Top

  • Home
  • AI
  • Architecture
  • Aviation
  • Big Data
  • Books
  • Business
  • Company News
  • Covid-19
  • Daily News
  • Developments
  • Energy
  • Environment
  • Future of Manufacturing
  • Smart Manufacturing
  • Manufacturing Technology
  • Mining
  • Products
  • Resources
  • Smart Manufacturing
  • Space
  • Sustainability
  • Trade Shows/Events
  • The Creative Class
  • Uncategorized
  • Webinars

To subscribe, advertise or contribute articles to australianmanufacturingnews.com contact publisher@xtra.co.nz

(c) Australian Manufacturing News, 2025