Business

Queensland waste-to-energy project receives international accolades

CST Wastewater Solutions’ major waste-to-energy project with NH Foods in Queensland has received international recognition this month through finalist nominations in both the energy and sustainability categories of the prestigious 2019 Institute of Chemical Engineers (IChemE) Global Awards. The technology involved in the double IChemE finalist nomination is a far-sighted green energy initiative by leading meat processor NH Foods Australia at their Oakey Beef Exports facility, and is already paying handsome dividends in terms of cleaner wastewater effluent, as well as a reduced fossil fuel environmental footprint and lower energy costs. The Global Water & Energy (GWE) COHRAL(Covered High-Rate Anerobic Lagoon) plant extracts green energy (biogas) from Oakey Beef Export’s wastewater streams to replace millions of dollars’ worth of natural gas over its operating life, in Queensland’s Darling Downs region. The plant – which occupies half the space of comparable technologies and stores biogas extracted from wastewater in a robust 6000m3 polyester balloon – was installed at Oakey by Australian environmental engineering and green energy authority CST Wastewater Solutions, which recently inspected the plant as it reaches its landmark fifth year of service in southern Queensland. In addition to food and beverage processors, the technology can be applied to agribusiness operations including all forms of meat, livestock, poultry, fish and agribusiness, including fruit, sugar, vegetable, grains and other crops. “It’s outstanding to receive this kind of international recognition, and we credit NH Foods Australia for their forward-thinking and innovative attitude to sustainability. They are leading the way in environmental and sustainable outcomes in the meat industry in Australia,” said Mr Michael Bambridge, Managing Director, CST Wastewater Solutions. “By transforming a wastewater effluent treatment and disposal problem into an ongoing productive asset, the plant has achieved a rare business and environmental ideal of cleaner, greener performance with stable, predictable and profitable […]

Australia’s first electric motorbike launched in Adelaide

The Fonzarelli NKD electric motorbike and its charging stations will be manufactured in Adelaide, South Australia. Michelle Nazzari and Simon Modra met at a wedding several years ago in Sydney and spent the evening engrossed in conversation about motorbikes. The pair of entrepreneurs stayed in touch as each went their separate ways, Simon back to Adelaide and various startups in the sustainability sector, and Michelle into her own electric vehicle company called Fonzarelli. “I had been working in automotive manufacturing with electric and hybrid buses,” said Nazzari. “That’s where it all started, but I looked at the powertrain and it’s very simple and thought, ‘yeah, I might give this a go,’ and so set up the company and started tinkering.” Nazzari launched her first electric scooter in 2012-13 under the brand Fonzarelli and has grown the business from there. Always with the push to increase mileage and with a dedication to motorcycles still in her heart, Nazzari reconnected with Modra to tackle the issue of charging stations for her NKD electric motorbike. The electric dual-sport mini motorcycle has a range of up to 120kms and can produce 6000 RPM and a top speed of 100 km/h. Modra, who is also an architect and Future Submarine design researcher at the University of South Australia, jumped at the chance to collaborate with Nazzari on the NKD project and convinced her to manufacture the charging stations and bike in South Australia. “It’s a legitimate form of transport – there are many motorcyclists out there who don’t have a car and we’re lucky battery power has become so reliable now and Peter [Coombs – Chapter president of Design Institute of Australia] did give the hat-tip to Tesla,” Modra said. “Now we’ve got this incredible range with the vehicle and we’re getting further and further out.” […]

Empower Factory Productivity and Scheduling Software recognised

Empower Software, locally owned and operated is based in NewMarket, Auckland. Founding Directors are Dave Garrett (right) and Sean O’Sullivan. New Zealand, Australian and International manufacturers and engineers, from 5 up to 150 factory staff are investing in the Empower Software technology on their factory floors and using their Factory Productivity and Scheduling Software for live production scheduling, tracking of jobs and individual factory staff times on jobs and job status. Production Managers are the main users and drivers of the technology and software as it is their role and their responsibility to plan and drive daily and weekly factory production and productivity effectively. Manufacturers and engineers install large TV monitors on factory walls and office walls to display live production and productivity data for everyone in the company to see. The performance of individual jobs and individual factory staff is live and continuous throughout the day and their individual productivity becomes totally transparent to all factory staff, management and administration staff. This technology and software drives labour times on jobs and labour cost on jobs down typically by 20% to 40%. TIN100, a well-respected and recognised New Zealand Network of technology-based companies, including all stakeholders to the NZ Technology Industry, recently recognised Empower Software.

AI module to improve industrial production

Industrial workers can now more easily use the data from their equipment to predict production issues and improve processes with their existing automation and control skill set. The new FactoryTalk Analytics LogixAI module, formerly known as Project Sherlock, uses artificial intelligence (AI) to detect production anomalies and alert workers so they can investigate or intervene, as necessary. Many existing analytics technologies require deep expertise in both data science and industrial processes. But this add-on module for ControlLogix controllers reduces that burden by doing the job of a data scientist. It fits directly into a control chassis and streams controller data over the backplane to build predictive models. It can continuously monitor a production operation, detecting anomalies against its derived understanding. The FactoryTalk Analytics LogixAI module makes predictive analytics more accessible to help more workers make better production decisions. The module learns your ControlLogix application and tells operators and technicians when things are changing in unexpected ways. This can help them get ahead of product quality issues and protect process integrity. For example, the module can help operators spot performance deviations in equipment like mixers that could affect product quality or lead to downtime. It can also be used as a virtual sensor. Instead of workers taking a reading, like the humidity of a packaged food product, the module can analyse variables from line assets like sprayers, dryers and burners to predict a measurement, virtually. Factory Talk Analytics LogixAI has positive implications for businesses in any sector. By making available data that will assist workers in helping to ensure the smooth running of machinery, customers can empower employees to troubleshoot and solve problems as they arise, reducing downtime and ultimately contributing positively to the company’s bottom line. Workers can then be notified of problems by configuring alarms on a human machine […]

Container deposit system solution to Australia’s war on waste

Adelaide-based technology and engineering company SAGE Automation is increasing production of its smart container deposit systems on the back of increased demand from Queensland. The machines were developed by SAGE Automation and the University of South Australia for South Australian company Container Deposit Systems(CDS) to help decrease Australia’s landfill. South Australia has led the country in recycling, introducing a container refund scheme in 1977, but other Australian states have only just begun to refund bottles and containers. Since Queensland launched its Containers for Change scheme in November 2018, CDS has recorded a rise from 32,000 to 230,000 containers per day through its 16 Semi Auto Return Terminals (ART) at private recyclers across six sites. The terminals allow customers to return deposit cans, plastic bottles and glass in any condition for a 10c-per-container refund. More than 344 million containers have been returned to date since the scheme commenced late last year. The ARTs identify and sort containers by integrating Industrial Internet of Things (IIoT) technology and a vision counting and sorting system developed by SAGE over two years. A recycling depot employee loads the mixed containers onto a vision and sorting system hopper that uses advanced vision technology to count up to 350 containers per minute without the need for coding or labelling. The containers are counted in real time for a predicted refund sum that customers can view on a TV screen at most facilities. Conveyer belts, electric motors and spinning discs sort the containers by separating common recyclables like metals, plastics and glass. The machines have seen thousands of images of containers and can identify different container types, including unwanted materials. The containers are ready to be recycled once compressed air pushes them into specific categorised cages. The entire process takes only a few minutes and a refund receipt based on the number of […]

AUSTECH 2019 – Spotlight on specialist technologies

Austech has always provided a comprehensive showcase of the latest innovations across every category of advanced manufacturing technology, and that tradition will continue at this year’s show, with two dedicated areas focusing on specialised technologies – the Digitalisation/Industry 4.0 Pavilion, and the Air Technology Pavilion. Having made its debut two years at Austech 2017, the Digitalisation Pavilion will again explore the latest technological developments at the cutting edge of manufacturing today. With the industry entering a new phase of rapid, radical change, often described as the Fourth Industrial Revolution, breakthrough advances in fields such as robotics & automation, interconnected devices and the Internet of Things, big data and Cloud computing are ushering in the era of the smart, connected factory. Amid ever-accelerating rates of technological change, and ever-growing competition, it is vital to not get left behind. The Digitalisation Pavilion will provide a snapshot of how the latest smart technologies are changing the very basis by which products are manufactured today, while offering insight into how these changes can benefit you and your business. Meanwhile the Air Technology Pavilion is a new section of the Austech exhibition, focusing on the latest state-of-the-art compressor equipment and associated air technologies. Encompassing compression technologies, air treatment and filtration systems, vacuum pumps and piping, as well as software applications and support services, the Air Technology Pavilion will offer a far-reaching showcase of a technology category that is vital to so many modern manufacturing businesses. “At Austech we’ve always strived to ensure we cover the entire spectrum of manufacturing technologies,” says Kim Banks, AMTIL’s Events Manager. “And we believe that grouping specific categories in dedicated areas is very helpful both to the exhibitors and to visitors at the show. The Digitilisation Pavilion was a great success two years ago, and we’ve always hoped to be […]

Weed killing machine moves towards manufacturing milestone

An emerging South Australian company has developed a modular manufacturing system to ramp up commercial production of its flagship product. Andrew Spence Craig Larke with a Seed Terminator on his farm in Corrigan, Western Australia. The Seed Terminator can be retrofitted to new and used headers and pulverises unwanted weed seeds as crops are harvested. The machine uses a multi-stage hammer mill to pulverise weed seeds, spreading the sawdust-like debris behind the header. Tests by the University of Adelaide’s Weed Science Research Group have shown a 96 to 100 per cent kill of rye grass seeds using the machine. Invented in South Australia, it is the fourth year of production for the Seed Terminator following the release of nine pilot units in 2016, a further 23 in 2017 and 50 last year, which have resulted in 121 full field trials on a range of crop types in major grain growing regions in Western Australia, South Australia, New South Wales and Victoria. Seed Terminator has at least doubled its production every year, beginning with nine units in 2016 and is now working with four manufacturers in South Australia and one in Western Australia to establish a modular manufacturing platform to enable continued growth. The company is also working with two other Adelaide companies on electronics and advanced manufacturing aspects of the process. Inventor and Kangaroo Island farmer Dr Nick Berry, pictured below, founded the company with his uncle Mark Ashenden. Dr Nick Berry with the Seed Terminator attached to a CASE IH header. Seed Terminator is based at Flinders University’s New Venture Institute in the Tonsley Innovation Precinct in Adelaide’s southern suburbs alongside several advanced manufacturing success stories such as SAGE Automation, Micro-X and Siemens. Ashenden said the product, which has undergone design improvements after every season, was now ready for full commercial production. He said it was the […]

AUSTECH 14-17 May 2019 Melbourne Convention and Exhibition Centre

Austech has consistently provided a showcase for additive manufacturing as it has developed over the years, and the Additive Manufacturing Pavilion is now an unmissable part of the show. With additive manufacturing continuing to revolutionise the manufacturing industry, the focus on additive manufacturing will be more comprehensive than ever at Austech 2019. The Additive Manufacturing Pavilion will feature demonstrations of the latest 3D printers and services from a range of companies and organisations that lead the field of additive manufacturing. Exhibitors in the Additive Manufacturing Pavilion include: • Additive Manufacturing Hub • 3D Printing Systems • 3D Printing Solutions • 3D Systems Asia-Pacific • Bilby 3D • CSIRO • Emona Instruments Pty Ltd • evok3d.com Pty Ltd • Freedspace • GoProto (ANZ) Pty Ltd • Headland Machinery Pty Ltd • Imaginables Pty Ltd • Konica Minolta • LRM Technologies • Markforged • Materialise • MSC Software Corporation • Rapid Advanced Manufacturing Limited (RAM) • Raymax Lasers (Raymax Applications Pty Ltd) • Renishaw Oceania Pty Ltd • Shining Industrial Enterprises • Thinglab • Zeal 3D Companies who are interested in exhibiting at Austech 2019 should contact AMTIL on 03 9800 3666 or by emailing AMTIL’s Events Manager Kim Banks on kbanks@amtil.com.au. If you would like to attend Austech, please register online at: www.amtil.com.au/austech

Australian importer launched for Dormer Pramet

Algra Tooling will become the sole importer of Dormer Pramet cutting tools into Australia from 1 April 2019. The announcement comes after the global manufacturer revealed it will close its Australian sales office, effective 31 March 2019. Andrew Sherry, Dormer Pramet’s current sales manager for Australia and New Zealand, will head up the new Algra Tooling to continue the supply of round and indexable tools into the country. Andrew said: “Dormer Pramet’s withdrawal from our Singapore distribution center in 2016 restricted our ability to support a quick supply to the Australian market. These changes will address this – our customers have asked, and we’ve listened. “We see this as business as usual in Australia and, if anything, it will improve the level of service our customers demand. With local stock in place, we will now be able to offer next day delivery on most items, significantly speeding up the process to get our products to the market.” Stefan Steenstrup, president of Dormer Pramet, added: “We appreciate this change may cause some concern, but we wish to reassure customers that our assortment of cutting tools will continue to be available right across Australia. “We are working very closely with Algra Tooling to make the transition process as smooth as possible. It is important we adapt to changing market conditions, while better meeting the needs of our customers. We believe this decision will allow us to do that.”

Engineers discussing notes on factory stairway

Be at the cutting edge of global innovation

With changing consumer and business demands bringing greater competition to global markets, companies in New Zealand’s engineering and manufacturing sectors must consistently evolve in order to win new business and succeed. A term that has saturated global markets for the last decade is Industry 4.0 – the digitalisation of manufacturing. What we are in fact witnessing is an industrial renaissance that is changing the way we do business through the unification of real and virtual worlds, laying the foundation for the future of manufacturing with platforms that enable data and digital continuity to maximise innovation, collaboration with the extended enterprise, and improve profit margins. This Industry Renaissance has enabled global connectivity on an unprecedented scale, which Invenio has witnessed in its network of dynamic New Zealand businesses of all sizes that enjoy success locally as well as globally. Taking advantage of this opportunity requires the right tools to be implemented, such as the Dassault Systèmes 3DExperience platform and modelling, simulation and collaboration applications such as Catia, Delmia and Enovia. The 3DExperience platform enables organisations to move from siloed designs and a document-based approach to a unified platform that is data-driven and model-based. Combining multi-physics, behaviour-modelling, big data analytics and social collaboration on a single, digital innovative platform, New Zealand businesses can quickly respond to a fast-changing industry landscape. Designers can bring their ideas to life with Catia applications, the world’s leading product design and experience solution including world-class 3D modelling performance and simulation capabilities. Information is communicated through the Enovia application data management platform, allowing designers to efficiently collaborate across departments. Finished designs can be fast-tracked towards production with Delmia’s digital manufacturing solutions, enabling manufacturing efficiency through the digital planning, simulating and modelling of production processes. Invenio’s partnership with Dassault Systèmes has also enabled the success of a number of […]

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