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Sludge dewatering solves environmental and disposal issues

A compact and cost-efficient alternative to conventional dewatering technologies is being introduced to Australia and New Zealand to eliminate costs and OH&S hazards associated with damper and heavier output from poultry processing and major food preparation operations. The KDS Multidisc Separator system from CST Wastewater Solutions – requires no washwater, while capturing 90-99 per cent of solids – is engineered to overcome the limitations of technologies such as screw presses, belt presses and centrifuges currently used. Applications include small-to-medium poultry, fish, meat and dairy plants as well as large-scale food and beverage kitchens and catering facilities which face the challenge not only of handling heavy, sticky wet waste, but also the volume and cost and OH&S hazards of transporting such unhygienic material to disposal facilities. Benefits of particular importance to installations for the poultry industry include: Removal of solids from waste streams Dewatering of sludges and solids Screening and dewatering of chicken processing wastes Removal and dewatering of solids from waste waters Dewatering of chemical sludges from DAF floats The largest energy saving KDS unit can handle about 100kg DS (dry solids) an hour at 98 per cent solids capture, to produce this more hygienic and more compact output that is easier and cheaper to handle and transport. Used for dewatering of dissolved air flotation sludge – a very common application throughout waste water operations – The KDS achieves solids capture of 97 per cent thickened sludge at a dryness of 17 per cent. Waste activated sludge dryness levels are typically 15-18 per cent dryness. The high quality, Japanese-manufactured technology: Uses minimal energy, consuming as little as 06kW hr of electricity Operates at low (63dBa) non-intrusive noise and vibration levels Requires minimal daily maintenance, saving cost and enhancing OH&S performance Occupies typically half the space or less of conventional dewatering […]

Food container has long life

Sæplast has extended its range of rugged and hygienic reusable plastic containers for the food processing industry with the introduction of a further size. The new Sæplast 300PE is a square 800x800mm container with a height of 770mm giving it a net volume of 268 litres. This can be increased to 298 litres with the removal of the handle openings. For ease of access and transportation, the container features fork lift entry on all four sides. Like all Sæplast containers, the 300PE offers important hygiene, safety and convenience benefits to ensure the highest food processing standards. The one piece, seamless triple-wall design and closed cell core provides excellent durability, meaning Sæplast PE containers last on average between five to seven times longer than single wall bins. The solid inner core prevents absorption of liquid and the tubs do not have easily broken joints or hard-to-clean crevasses, preventing the harbouring of harmful bacterial growth and making them easy to clean, maintain and repair. The avoidance of splintering, metal tearing or corrugated boxes collapsing delivers safe and easy handling for users. The Sæplast 300PE is available in a variety of colours. Company logos can be incorporated for individual branding, and tracking options include barcode, QR code and RFID technology.

Enerpac’s new air-driven power unit for high-use applications

Enerpac’s new DuroTech™ air driven power unit. Enerpac’s new DuroTech Series air-driven power unit offers enhanced durability and flexibility in high-cycle industrial applications and workholding tasks. The units, which utilise air pressure between 90 and 110 psi (6.2 – 7.6 Bar), incorporate a number of features designed to extend product life and ease of maintenance. One key feature is the reciprocating, dual ram piston pump. Every time the piston moves it creates flow, meaning less reciprocating motion compared with single ram systems, which leads to more flow and a longer life. Additionally, DuroTech pumps are fully serviceable, require no air lubrication, run cool and produce reduced noise levels, making them ideal pumps for workholding tasks. Shop air is connected to the built-in pressure regulator where the operator can adjust the air pressure, in turn setting the maximum hydraulic oil pressure. The air is ported through a built-in air shut-off valve to the air pump. With the air shut-off valve open, the pump automatically turns on and off to obtain and then maintain the customer selected hydraulic pressure. Key features of DuroTech™ pumps include: Extremely durable pump element Four-station DO3 manifold with cover plates for unused stations Air filter/regulator with built-in air pressure gauge and adjustable hydraulic pressure 6.8 litre all metal reservoir with easy-access drain plug Easy-to-read oil level sight glass Heavy-duty construction, including steel reservoir and protective steel shroud Long-life, fully serviceable air motor Dual pump action offers high oil capacity and smooth flow On-demand stall / restart operation automatically maintains system pressure Requires no air lubrication Reduced noise level (75dBA)

Heavy-duty drive reliably powers Sun Metals’ zinc feeder

Bonfiglioli’s HDO 170 drive (shown during installation) was engineered to fit into a compact space to power Sun Metals’ zinc feeder. A compact but powerful Bonfiglioli HDO 170 drive selected for its durability and reliability under all conditions is helping power a Transmin Low Profile Feeder (LPF) for a Sun Metals zinc refining operation. Bonfiglioli’s HDO 170 drive – which has been operating efficiently and productively since commissioning – was engineered and assembled in Australia to provide a space-saving solution for Sun Metals, who needed to fit the LPF with attached drive into a tight space in their existing pit. It features a 75 kW motor that produces 127,700 Nm of torque. “The compact design was one of the major benefits of using a Bonfiglioli drive for Sun Metals’ LPF. Additionally, the service and support from the Bonfiglioli team is always prompt and professional,” says Mr Tony Warren, Lead Design Engineer, Transmin. Transmin is a world-class provider of innovative engineered equipment, supplies and services to the manufacturing, mining, resources and bulk materials handling industries, with engineered equipment currently deployed in over 60 countries. The Transmin LPF handles zinc concentrate at 400tph and is positioned beneath a large hopper, which is filled by side tipping trucks. The zinc concentrate is then fed into the process plant for refining into zinc metal. “The reliability of Bonfiglioli’s drives is first-class. We’ve used their drives in numerous projects across Australia, including some in harsh conditions, and their durability and reliability have always been outstanding,” said Mr Warren. “Transmin’s LPF is essentially a hybrid feeder delivering the advantages of both belt and apron feeders, plus additional unique benefits over conventional feeder technology, including the ability to change direction using a bend transition. A reliable drive is essential to power the LPF and provide consistent […]

Tradie’s IVECO Daily 4×4 ideal for work and play

For his 60th birthday, Sydney painting contractor, Peter Avery, treated himself to a new Daily 4×4 and in doing so, he found a dual purpose vehicle he could use for both his business and spare time. As the owner of Innerwest Painting Services, a company specialising in residential, heritage, commercial and industrial painting, Peter previously operated a van to carry his materials and equipment. But when the time came for an upgrade, he thought outside the square and began to research a vehicle that could replace not only his van, but also his recreational four wheel drive. “Whenever I’d go away on weekends camping or four wheel driving, my wife would always complain that she’d be left without the car,” Peter said. “This lead me to start looking for a vehicle that could serve both purposes – something that would be suitable for work, but that I could also use to get away on weekends and on longer trips.” After much research, Peter settled on the Daily 4×4 Dual Cab and then sought to customise the truck to meet his trade and camping needs. The Daily now features an aluminium canopy with heavy duty roof racks, a dual battery system, 240 and 12V power sockets, a long range fuel tank, an under tray water tank with pump, and a bull bar and winch. A reversing camera also helps Peter squeeze the truck into tight parking spaces in the inner city, where most of his work is done. “The canopy has plenty of room for paint, along with various sanders, pressure washers and other equipment, it also has a net that acts as a mezzanine type level where I can carry lighter equipment such as brooms and poles,” Peter said. “Access to the inside is via gullwing-style doors that have integrated […]

Welders’ powered air now more affordable

After hearing the news regarding the reclassification of welding fume by the IARC and putting together a Welding Fume White Paper on what this means for Australian welders, AWS, the sole agent for the 3M Speedglas Brand in Australia and New Zealand, has decided to reposition the 3M Speedglas 9100XXi Air Powered Air Purifying Respirator with a sharper price point to help make powered air respiratory protection more affordable for Aussie and Kiwi welders. The Speedglas 9100 Air The Speedglas 9100 Air coupled with the award winning Adflo PAPR combines the largest viewing area on the market with Speedglas TrueView which allows the welder to view their weld with better clarity and more colour. When combined with the peripheral Side Windows the 9100 Air gives welders vision like no other welding helmet currently on the market. With an External Button that allows the welder to bounce between two saved welding settings and grind mode, the welder never needs to touch the welding lens interface again. Simply switch between welding and grinding tasks with a touch of an external button while maintaining your positive pressure seal and desired level of welding respiratory protection. When selecting a non-flip-up welding helmet with a PAPR consider the following: Welding Lens Viewing Area: Speedglas 9100 Air, with peripheral SideWindows, has the largest viewing area currently available on the market. Arc Detection:The 9100 Air has the most powerful arc detection available down to 1amp Light State and True View Optics:With a light state of 3 and Speedglas TrueView, set-up and inspect with colour and clarity and weld in High Definition. Controls: With external grind and memory modes, the 9100 Air makes switching applications easy. Side Windows:If you have never experienced Speedglas Side Window peripheral vision it’s time to leave the tunnel. Head Harness:Imitation is the sincerest form of flattery. Experience the Speedglas Head Harness that […]

Konecranes explores advanced networks with Nokia’s Digital Automation Cloud

Konecranes Executive Vice President, Technologies, Juha Pankakoski (centre) talks about the future of Konecranes digital solutions and the company’s collaboration with Nokia on cloud technology. Konecranes is exploring advanced networks and global digital automation cloud that enable Konecranes to utilise future network technology and develop 5G capabilities already today. Konecranes has been one of the first companies to employ technology giant Nokia’s Digital Automation Cloud. Konecranes Executive Vice President, Technologies, Juha Pankakoski believes that this advanced technology – which was showcased at Hannover Messe this year – has potential to enhance Konecranes’ current offering by increasing network capacity and reducing latency. Mr Pankakoski first discussed the customer benefits of utilising cloud technologies at a Nokia studio broadcast at the end of last month (April), where he was joined by experts from Nokia and Business Finland. Konecranes digital solutions are already implemented in global scale, with over 570,000 digitised service assets in 55,000 locations, including more than 1,500 in Australasia. More connections are being added every day. Real-time equipment monitoring technologies, such as Konecranes’ TRUCONNECT can be employed on any of Konecranes’ broad range of overhead cranes, jib cranes, gantry cranes, and lifting devices, that can typically lift anywhere between 500kgs and more than 2,000 tonnes. Konecranes TRUCONNECT technology monitors equipment in real-time. “Konecranes is actively exploring advanced mobile networks that help our customers establish fast and reliable connections to cranes, even in harsh conditions where there is no general network available,” said Mr Pankakoski. “Konecranes equipment is used in a huge variety of industries, from basic manufacturing and assembly through to large logistics hubs and shipyards. There’s no ‘one- size fits all’ approach when it comes to digital solutions for these industries, but the basic outcome remains consistent: to enhance the efficiency, reliability and safety of material handling operations,” he […]

Checkmaster 2 for mobile testing of pluggable surge protection devices

Leading global electrical engineering manufacturer and innovator, Phoenix Contact, has released Checkmaster 2 – a mobile test case that lets technicians quickly and accurately test all Phoenix Contact pluggable surge protection devices. With Checkmaster 2, technicians can check the electrical status of their Phoenix Contact surge protection devices to prevent unexpected failures, and avoid unnecessary service calls. Checkmaster 2 features a convenient, integrated hand scanner that reads and identifies the surge protection device by its barcode. The test object is then simply inserted into the associated test adaptor and the test process started via the touch panel screen. The surge protection device is electrically tested in an automatic test process that compares the current electrical parameters of the components with the specified reference values. To ensure a highly accurate result, all of the installed protective elements of the surge protection device are electrically tested in a single cycle. These include triggered spark gaps, gas-filled surge protectors, varistors and suppressor diodes. The results are easy to see and read on a colour display, and three status levels accurately inform the technician of the current quality of the device. The three status levels are ‘OK: Test passed’, ‘Warning: Tolerance limit reached’, and ‘Defect: Replacement required’. These help the technician make informed decisions about the device to ensure the ongoing availability of systems. The tests undertaken by Checkmaster 2 conform with requirements in IEC 62305-3 and are performed using a high voltage generator. For user convenience, Checkmaster 2 documents and saves all test results to its internal memory. A USB port lets technicians transfer data for further processing as well as update software. Fully portable so that technicians can take it anywhere, the Checkmaster 2 comes in a sturdy protective case that also provides space for documents. Built with the user in mind, […]

Venturi Valves boost efficiency of widely used single-acting cylinders

New Enerpac Venturi valves can improve the reaction speed of single-acting, spring and load-return cylinders by up to three times, enhancing workplace efficiency and saving time when using these ubiquitous hydraulic tools. Venturi valves – available in both manual and electric models – create a vacuum-like effect in a pump system, drawing the oil from the cylinder back to the pump’s reservoir at a much faster rate. Recommended for high tonnage cylinders Venturi valves are an excellent choice for improving the efficiency of high tonnage cylinders used throughout Australia, New Zealand and Papua New Guinea. They are also highly compatible with Enerpac’s new long-stroke telescopic cylinders used in confined spaces for efficiency and safety. The retraction speed of load return cylinders can create delay in completing tasks when their operation is slower than desired. This is because, once the load is removed from a load return cylinder, the plunger will not fully retract without additional equipment to force the plunger back into the base of the cylinder. The Venturi valves address this issue and provide a solution for typical users in industries such as mining and energy, construction and infrastructure, manufacturing and materials handling, as well as electrical, heavy transport, manufacturing machinery and motor and turbine maintenance and heavy lifting across a broad range of industries. Retrofit Kits Retrofit kits are available to upgrade existing Enerpac pumps, which are one of the most widely used brands in Australasia. For field installation on existing pumps, Enerpac offers retrofit kits for pumps with the valve models below: Pumps with a VM33 manual valve – VUV6MSR Venturi Valve retrofit kit Pumps with a VE33 solenoid operated valve – VUV5 Venturi Valve retrofit kit For users who want to take advantage of Venturi Technology, but whose pump isn’t capable of being upgraded with a […]

Hugely durable Wearply outstanding for materials handling and electrical tasks

In the picture (below):Wearply from Cut To Size Plastics is used for applications ranging from insulated rail joints, above, through to vibratory conveyor leaf springs used in processing and loading equipment as well as electrical motor, generator and transformer components. A hugely durable reinforced plastic composite that weighs less than aluminium but has up to 10 times the specific strength of 1020 steel is being offered by Cut To Size Plastics for demanding rail, ports, mineral processing, materials handling facilities, infrastructure construction and associated electrical and industrial applications. Wearply reinforced plastic composite is ideal for maintenance, engineering and fabrication tasks which aim to optimise design and performance of infrastructure and machinery components and leaf spring assemblies in which performance and reliability is vital. Wearply can withstand millions of stress cycles at 1400 bar (20,000 psi) without fatigue failure, says Pat Flood, NSW Manager of Cut To Size Plastics. It derives its enormous strength, performance and durability from epoxy resins reinforced with continuously aligned, non-woven filaments. This allows plies to be laid so reinforcement is oriented to give greater strength and stiffness in the direction, or directions, in which it is most needed. Parallel filaments resist the stress abrasion that can shorten the fatigue life in conventional reinforced plastics. “This advanced engineering material is winning the attention of machinery designers globally for its superior performance in a huge range of applications, from rail, materials handling facilities and associated electrical plant through to vibratory machinery in minerals and primary production processing and loading applications. “The same qualities that make it suitable for advanced aerospace and medical applications – such as helicopter blades and MRI equipment – mean it can be employed with confidence in rail, materials handling, marine and ship loading and high-precision tasks where reliability is vital,” says Mr Flood, who has […]

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