Covid-19

Hero plastics performance during Covid-19 pandemic points to expanding uses

Cut to Size Plastics is registered on the NSW Government’s Covid-19 Emergency Suppliers portal as a company that can supply raw material for manufacturing processes and products, including adapting its processes to manufacture components for urgently needed medical equipment, such as ventilators. One of the major groups of materials protecting medical and front-line workers during the Covid-19 pandemic, engineering plastics, is also making headway as an alternative to metals in hygiene and safety-conscious industrial markets, including machinery componentry, safety, automation and industry 4.0 and process applications. Most of the PPE equipment used in the masks, goggles, gloves, gowns and coveralls involved in the Covid-19 pandemic are made of non-woven polymer polypropylene, while other translucent shields between customers and retail staff, for example, are made from polycarbonates such as Wearguard, which are not only very tough, but also very easy to wash down and resistant to chemicals involved. “It is in fact quite possible to introduce anti-viral and anti-bacterial qualities into the formulation used to manufacture different engineering thermoplastics families – while other plastics groups are suitable in their natural or food grade state to substitute hygienically and cost efficiently for metals used in production process and Industry 4.0 higher speed automation,” says engineering plastics authority Mr Laurie Green. Custom manufactured plastics – sometimes with added hygienic, mechanical and lubrication qualities – can include Wearlon PTFE (Polytetrafluorethylene) and Wearex UHMWPE (ultra-high molecular weight polyethylene). Standard product groups, including Wearlon Nylon, Wearace Acetal and Wearthane polyeurethane can not only be modified, but are often suitable in their natural state as light but tough high-performance alternatives to metals in applications demanding excellent impact resistance, high mechanical strength, high physical protective qualities, strong washdown and chemical performance and outstanding sliding and machinability qualities. “In addition to being used as machinery components – such as […]

Cloud integration technologies enable manufacturers to navigate global disruptions

By Mark Morley, Director, Strategic Product Marketing at OpenText Manufacturers operate complex production processes which are highly dependent on the timely supply of parts from external suppliers. While the manufacturing sector regularly manages disruption from events such as natural disasters (you only need to go back to earlier this year when bushfires ravaged large parts of Australia), the global spread of Covid-19 has severely impacted material flows and the smooth functioning of production facilities across the globe. It is fair to say that global supply chains are experiencing levels of disruption not seen before. According to a recent report from the Institute for Supply Management, 75 per cent of companies are reporting supply chain disruption. To combat this, manufacturers must look for ways to minimise the impact on operations and improve supply chain resilience. Flexibility Organisations that are best positioned to weather these unforeseen circumstances are those who have embraced the cloud. Cloud-based deployments have become essential to managing costs, resources and risk without sacrificing competitive advantage, product innovation or customer satisfaction. When a manufacturer shifts its data from on-premise to the cloud, it also ensures that all business information can continue to be stored securely and accessed globally. CollaborationThe key to maintaining business continuity also lies within the collaborative relationships between trading partners. Cloud-based platforms can facilitate effective communication between trading partners which is particularly beneficial when a global disruption such as the one we are seeing now occurs. Partners can continue to monitor and supervise the execution of dual sourcing strategies and quickly establish the post-disruption condition of a supply chain, providing a significant competitive advantage. In addition, centralised management of all trading partner contact information provides an opportunity to conduct post-disruption assessment of a manufacturer’s supply chain, which leads to better risk assessment and preventive steps for […]

Let’s bring production onshore, but it might not ensure supplies

The pandemic has changed the way we think about supply chains, in particular the chains that feed our need for food, medical supplies, and defence equipment. It has led Prime Minister Scott Morrison to frame access to supplies in terms of economic sovereignty. Andrew Liveris, now an advisor to Morrison, and a former Dow Chemical Chief and advisor to both the Obama and Trump administrations, is pushing for re-shoring of critical supply chains. “Australia drank the free-trade juice and decided that off-shoring was okay,” he is quoted as saying. “Well, that era is gone.” But ensuring supplies can withstand shocks needn’t mean bringing production onshore. It might make it harder. Stockpiling isn’t that useful Firms usually talk about managing supply risk in terms of resilience or robustness. Robustness is the ability to continue supplying during a disruption (for a while we didn’t have this with toilet paper). Resilience is the ability to get supplies back to normal in an acceptable time frame (which we had with toilet paper). For critical supplies, robustness is the most important, but it hard to achieve for entire categories such as “medical equipment”. There, stockpiling is of limited use. The United States has a stockpile of oil, enough to fill half of its car tanks. Canada has a vault of maple syrup, called a “strategic reserve” – about 80,000 barrels worth. But when it comes to stockpiling “medical equipment” we might put a lot of effort into stockpiling ventilators, for example, only to find that the next emergency requires something different, or a different type of ventilator. And it’s hard to stockpile fresh food. We are exposed at choke points Face masks and food illustrate the risks. Half of global facemask production is concentrated in China. China’s factories closed during its lockdown at the time global demand simultaneously soared, resulting in a major shortages. Australia is one […]

How Australian firms can embrace lean manufacturing for improved competitiveness

The Covid-19 pandemic has created innumerable challenges for Australian business. However, it may also have created opportunities for some sectors, including the Australian manufacturing sector. Long beleaguered, this sector has the potential to compete more successfully if manufacturers can pivot successfully to new approaches and adapt quickly to changing market conditions, according to Konica Minolta. The Covid-19 crisis has exposed the risks Australia faces due to over-reliance on products from overseas. Australian manufacturers are making less and less of what Australians want and need, and the sector has been in decline since the 1970s. With political and market sentiment turning towards the value of Australian-made goods, now is an ideal time for manufacturing firms to reposition themselves, innovate, and take advantage of any targeted industry strategy embraced by the government. However, to do this, Australian firms will have to overcome one the biggest challenges of all; the relatively high cost of manufacturing in this country. Compared with Australia’s Asian neighbours, local manufacturers must contend with higher costs for energy, labour, and material. This makes it even more important for them to embrace lean manufacturing ideals and find ways to improve efficiencies throughout their processes. Matt Hunter, innovation product manager, Konica Minolta, said, “One of the key trends transforming manufacturing is the requirement for shorter product runs with faster turnaround. Customers are looking for the ability to customise and even individualise products at the same price-point as mass manufacturing. While this may seem impossible, new and emerging technologies are paving the way for this to become a reality.” 3D printing, also known as additive manufacturing, is a key technology that is helping manufacturers bring this dream to a reality. Useful in both prototyping and end-use parts, 3D printing can let manufacturers create products very quickly at a very low cost. When […]

Unlocking the future of 4.0

Cicada Innovations is running a free online panel, ‘Unpacking the future of manufacturing 4.0’ with: Deputy Director General, Department of Innovations and Tourism Industry Development CEO, Advanced Robotics for Manufacturing (ARM) Hub CEO, SpeeDX What really is Manufacturing 4.0? How important is it to keep the manufacturing of crucial items on-shore so they are less affected by global events? What does the future of this changing space hold and how can Australia meet that challenge? https://www.eventbrite.com.au/e/monthly-buzz-unpacking-the-future-of-advanced-manufacturing-registration-111083666236 Circada Innovations is a hub of science (particularly agricultural, medical and AI) startups at the National Innovation Centre in Sydney.

Site Safety Alliance Toolbox Talk addresses the hidden mental minefield of COVID-19 impacts

Site Safety Alliance’s new HEADSPACE Covid-19 Toolbox Talk addresses the hidden impacts of Covid-19 – the effects it can have on the mental health and wellbeing of tradies who may be facing increased financial, family and home pressures during these unusual circumstances. As Australia emerges from isolation and lockdown measures, mental health impacts are shaping up to be the biggest issue facing the nation. Internationally recognised mathematical modelling by the University of Sydney has suggested 750 additional lives could be lost to suicide each year for the next five years*. One in four of these deaths will be in young people. And that’s just one statistic, with depression, anxiety and other mental health issues causing increased strain for so many Australians. Preliminary results from a Monash University study of 1,200 Australians found that the majority experienced at least mild levels of anxiety or depression, with approximately 30% experiencing moderate or high levels**. A company dedicated to providing engaging safety messages to construction sites Australia-wide, Site Safety Alliance, has introduced a special “HEADSPACE Covid-19” Toolbox Talk pack to help companies address the mental minefield of Covid-19 impacts on workers, including financial strain, family issues and increased pressures at home. The special ‘Headspace Covid-19’ Toolbox Talk packs are available immediately for building, construction and infrastructure companies looking to support the safety and mental wellbeing of their workers. They are designed to ensure that workers feel that support is available to them if they feel more stressed and distracted at this time. Site Safety Alliance, which typically supplies comprehensive monthly Toolbox Talk packs to the building and construction industry, has prepared and produced specific content for site managers and safety managers to support workers on site who might be finding it difficult to cope with increased pressure or a change in routine created […]

Greater access regulation will become a new normal after coronavirus

Greater regulation of access to public and private buildings and visitor hot spots may figure among major impacts from the coronavirus affecting architects, builders, facility managers and site owners. “Certainly, there will be a new normal for people-intensive public and private facilities, where owners have a duty of care to protect staff and visitors,” says security and entrance specialist, Boon Edam Australia Managing Director Michael Fisher (Master security licence number: 000104487). The likely changes – including to Government-funded Covid recovery infrastructure spending in Australia and New Zealand – will be particularly relevant also to facilities such as hospitals, health care, schools, hotels, restaurants, tourism facilities and landmark structures and community and cultural assets. Accelerated safety and sustainability access control trends “Coronavirus may well accelerate changes that were already underway to promote greater safety and sustainability within our urban infrastructure. Such changes will be driven not only by the need to protect against health-related risks, but also in some cases to exclude threats such as urban pollution and to counter the rising incidence of physical violence against providers of public services.” “They are also highly relevant to and holders of valuable physical and electronic assets, including data and commercial information,” says Mr Fisher, whose parent Boon Edam organisation is a leading global manufacturer of energy-saving revolving doors and security entrances in 27 countries, including global names in data management and internet services. The 140-year-old family owned company’s top quality entrance control products are used by dozens of Fortune 500 companies as well as social infrastructure, transport terminals, public and private spaces where there are risks ranging from extreme physical intrusions – such as terrorism , violence and theft – to more subtle but sinister threats such as airborne pollution and infected carriers of contagious disease. Security technologies working in harmony Mr Fisher […]

Pyrosales operating at critical capacity during Covid-19 pandemic.

As Australia’s longest established manufacturers of precision temperature, level and flow measurement gauges, sensors and instrumentation, as well as calibration devices, they are helping out the essential services in need. When it comes to the Australian essential services, Pyrosales has always worked with them, even before the pandemic. Assisting with supply and manufacture for the Medical Industry, the most common products are the infrared thermometer to measure the temperature of individuals in a quick and accurate manner and thermal imaging devices that can detect variations in temperature of individuals. Hospitals and private medical businesses can rely on the team at Pyrosales to supplying refrigeration temperature equipment for medicines, blood and IVF storage as well as maintaining the equipment for sterilization, and of course food temperature control. They are also working to help our aged care facilities to control the temperature of their food and medicine. Pyrosales continue to help out the essential services by ensuring food plant manufacturers have adequate thermocouples, RKC temperature controllers, temperature and pressure gauges to maintain food production. “We have solutions for businesses to monitor their employees for fever temperature. Companies are investigating new ways to measure for the virus to reduce the spread into their workplace. Pyrosales has many products to suit any businesses requirements whether it is to meet the volume of employees, their price range or on-site technology. We not only supply to the medical and industrial market, we are also seeing an increase in demand for people to use in their homes,” said our CEO, John Shanahan. With many businesses in Australia struggling in the current climate, it is positive to see an Australian owned business working not only to help those who need it but are helping boost the economy and keep people in jobs.

Frigate build site ready to launch $35 billion naval project

Work is almost finished in the $500 million upgrade of Adelaide’s new high-tech frigate shipyard with five new structures rising from its Port River site. Shipbuilding in South Australia is proving a bright spark in the economy with the first new construction shed for the nation’s $35 billion Hunter Class Frigate program now ready for action. Building 20 is part of the $500 million upgrade of the state’s Osborne shipyard and its handover to ASC Shipbuilding is now underway, keeping plans well on track for work on the nation’s nine anti-submarine warfare frigates to start this year. ASC Shipbuilding director Jim Cuthill said five new sheds in the shipyard were being fitted with cutting-edge equipment and the site’s builders Australian Naval Infrastructure and Lend Lease are on track for a complete handover in July. Meanwhile, design-based engineering work for the frigates was continuing. “At the moment about 70 per cent of our workforce is still working from home and we haven’t really missed a beat with the work that we are doing,” Cuthill said. “This is a program of national importance but it’s one that’s going to play a key role in terms of stimulating economic activity post Covid.” Workers employed on the frigates project run by ASC Shipbuilding, a subsidiary of defence giant BAE Systems Australia, are now just over 600 with Cuthill saying this would be ramping up from July to hit about 1000 by the end of 2020. Cuthill said Building 20 is where construction work for the frigates will begin, as the program kicks off with five prototype blocks of the ships being made in the first two years. The planned build would see mainly Australian steel first enter the highly automated fabrication hall to be cut and welded into the 75 units that will make up each of the frigates. Work then moves […]

Queensland food manufacturer switches to hand sanitiser

One of Queensland’s oldest family-owned companies and best-known food manufacturers Trisco Foods is fighting back against the COVID-19 pandemic by developing and launching its own brand of clinical-grade hand sanitiser in just three weeks. The company, which normally produces syrups and thickeners, today completed the first bottling of its new hand sanitiser that will be sold to aged care centres and health departments across the country. About 35,000 litres of hand sanitiser will be produced every week at the company’s Carole Park factory with volumes to increase over coming weeks as safety systems and processes are expanded. The product will initially be available in 3lt bottles and 500ml flip cap bottles. Trisco Foods CEO Mike Tristram said the company had been impacted by the COVID-19 outbreak and had been looking for new opportunities to utilise their product R&D and mass production capabilities. “To effectively fight COVID-19 now and into the future we are going to need a lot of hand sanitiser and after some initial feasibility studies worked out we could quickly ramp up production of a product that met the highest standards and could be used in a range of clinical situations,” he said. “Businesses all over the world are adapting and evolving to the new world and this is one we can not only strengthen our business and retain jobs, but also help fight the outbreak.” Trisco, which was named Premier of Queensland’s Exporter of the Year last year, normally produces world class food ingredients, such as syrups and sundaes, that are used here and abroad by leading food companies. The company also produces the highly successful Precise Thick-N range of instant liquid thickeners that helps maintain the health of people suffering from swallowing problems and neurological-related dysphagia. Last year, the company expanded to the US with a […]

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Covid-19