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Empower Factory Productivity and Scheduling Software recognised

Empower Software, locally owned and operated is based in NewMarket, Auckland. Founding Directors are Dave Garrett (right) and Sean O’Sullivan. New Zealand, Australian and International manufacturers and engineers, from 5 up to 150 factory staff are investing in the Empower Software technology on their factory floors and using their Factory Productivity and Scheduling Software for live production scheduling, tracking of jobs and individual factory staff times on jobs and job status. Production Managers are the main users and drivers of the technology and software as it is their role and their responsibility to plan and drive daily and weekly factory production and productivity effectively. Manufacturers and engineers install large TV monitors on factory walls and office walls to display live production and productivity data for everyone in the company to see. The performance of individual jobs and individual factory staff is live and continuous throughout the day and their individual productivity becomes totally transparent to all factory staff, management and administration staff. This technology and software drives labour times on jobs and labour cost on jobs down typically by 20% to 40%. TIN100, a well-respected and recognised New Zealand Network of technology-based companies, including all stakeholders to the NZ Technology Industry, recently recognised Empower Software.

HRS brings packaged solutions for pasteurisation and sterilisation

Pasteurisation and sterilisation are now so well established that it is impossible to contemplate the production of many food and drink products without using these important techniques. Both pasteurisation and sterilisation involve the use of heat, usually in a way which does not affect the fundamental characteristics of the product (in other words, it doesn’t cook it). However, while sterilisation seeks to completely eliminate any micro-organisms which may be present in the product (and so typically uses higher temperatures or longer treatment periods, and is therefore more likely to have an effect on the product’s characteristics), pasteurisation reduces the microbial load by a significant factor (for example by 5-logs), which in normal circumstances reduces them to a level at which they do not pose a hazard. While simple plate heat exchangers may still be suitable for the pasteurisation of simple fluids such as milk and fruit juices, more textured and viscous products, such as cooking sauces, creams and curds, require different solutions in order to maintain their quality and texture. In order to meet this diverse range of requirements, HRS Heat Exchangers has created its Thermblock packaged pasteuriser/steriliser for food products for aseptic filling, as well as any other filling or packing method. Depending on specification and the intended use, Thermblock uses the most appropriate HRS tubular heat exchanger to deliver effective and efficient thermal treatment. All HRS Thermblock systems allow for full adjustment of the heating-holding-cooling cycle of the product, so that it can be tailored to your product/s and method/s of working. They can also be used as HTST (High Temperature, Short Time) units, subjecting the product to high temperatures for a short time to minimise potential side-effects, such as organoleptic changes or nutritional losses). There are three models of HRS Thermblock: HRS Thermblock DTA Series This features […]

Labor needs to put country first not activists

Statement by Greg Evans, Chief Executive Coal Council of Australia If Labor aspires to national leadership it needs to show the way and drag the Queensland government to support the development of the Galilee Basin. The latest environmental manipulation by the Queensland government to delay the Adani coal mine development is a betrayal of the communities in central and northern Queensland. The stalling tactics by the Queensland Labor government reflects poorly on Australia and Queensland as an investment destination and in the case of mining investment, this can be directed to other countries. Other industries and mine owners and developers should receive little comfort that this latest treatment is confined to a single coal mine in the Galilee Basin. It shows that where a concerted activist campaign is waged government will cower to those interests. The agriculture, oil and gas, tourism and other industries with large investment proposals need to be wary that local job providing development and the national interest ranks below appeasing noisy activists. Prime Minister Scott Morrison and Resources Minister Matt Canavan have expressed support for coal and the advancement of the coal industry including the Adani Carmichael coal mine. The Labor Party at both federal and state level needs to do the same without qualification. Australia has the opportunity to participate in an unprecedented expansion for coal demand from Asia in the next decade of an additional 500 million tonnes annually by 2030. If we capture just 20% of this increase this will represent a major economic dividend, unfortunately, Green and Labor policies are working to frustrate this benefit to the detriment of the working men and women of Queensland.

Young minds solving global challenges at Calix

Solutions for future global challenges will likely be developed by the younger generation of scientists and engineers charging forward in Australia. Some of these challenges include finding ways to reduce CO2 emissions in construction, generating renewable energy, and making better batteries. Calix is focused on research and development, and its technologies are already being applied to these challenges in Australia and around the world. The technology company’s culture is built on the desire to do something meaningful for the planet and for people. Young scientists and engineers who are passionate about the greater good and about solving these global challenges are finding a strong foothold at Calix. They are encouraged to buck traditional science, engineering, and construction, and develop sustainable industry options to helping to shape the future of the world they will live in. One of the young engineers making his mark at Calix is Simon Thomsen. At just 29, Simon is working in Europe on Calix’s LEILAC project, a carbon capture initiative for lime and cement. Simon leads the work package responsible for the engineering, procurement, and construction activities on the LEILAC project, which has just been officially commissioned. This follows his contribution to the design and build of the CFC15000, the commercial-scale demonstrator of Calix’s core technology. Simon was directly responsible for managing the first major upgrade of this first-of-a-kind plant, which improved on the original design. Simon was handpicked to join the Europe team for the LEILAC project following a successful trial of one of the key developments of the project on the company’s existing manufacturing plant in Australia. This included planning and executing the trial, modifying the production facility, then analysing the test results. Simon completed this project within budget and on schedule without any safety incidents. This was an outstanding success that improved efficiency […]

Thermal energy storage system converts biogas from wastewater treatment plant

Energy storage company 1414 switched on its gas thermal energy storage system (TESS) at the Glenelg Wastewater Treatment Plant in Adelaide today, its first commercial pilot site. The company says the technology is the first in the world to solve the issue of effectively storing biogas as thermal energy to produce heat and electricity on demand. TESS technology takes gas or electricity from any source and stores it as latent heat in silicon which melts at 1414°C. The energy from the latent heat can then be reclaimed and distributed as electricity and/or heat when required. A 10MWh storage unit is about the size of a 40-foot shipping container. 1414 Degrees Executive Chairman Dr Kevin Moriarty said biogas from wastewater management to agribusiness and landfill gas was an increasingly important source of energy globally. “This marks a pivotal phase in the commissioning process, firing the burners for the first time and heating up the thermal energy store. Importantly, we will pay for the biogas we use and sell electricity at market prices to test the revenue model,” he said. “The wastewater management industry is watching closely, as are many other heat dependent industries looking to reduce energy costs, save jobs and lower environmental impacts. “Renewables are about more than wind and solar. It’s time to put our vast sources of biogas to more efficient and sustainable use. Naturally occurring biogas has the potential to lower the cost and increase the stability of energy with reduced demand on fossil fuels.” Biogas is produced when organic waste, including human waste, is broken down in an anaerobic environment with the help of bacteria. The 10MWh GAS-TESS is co-funded by the South Australian Government’s Renewable Technology Fund and … Re

One word and a business can make a difference

Perth: Intrepid Cleaning is a commercial cleaning company in Perth, specialising in tidying up businesses, schools, shops, gyms, and more. The company is known for its eco-friendly approach to cleaning services, using only bio degradable cleaners on-site with their clients. In support of the #trashtag movement, Intrepid Cleaning owner Patrick Elliott wanted to see if his company could also help make a difference — and raise awareness not only about his company’s environmentally focused mission — but also about keeping and maintaining public spaces in Perth cleaner and more appealing to the people using them. “I came from being an office worker myself, and I saw first hand how poorly many professional environments and offices were cleaned and maintained. It seemed like the cleaning companies in charge were more interested in getting away with cleaning as little as possible and just make quick money. “So I saw an opportunity in providing thorough and detailed cleaning to businesses, schools, and other non-private facilities. As an added edge, I wanted to make my new company focused on the environment as well, making the choice easy to go with only eco-friendly and bio-degradable cleaners and supplies. Our clients love us for it.” — Intrepid Cleaning founder, Patrick Elliott. Starting in May, the company offers a free spring cleaning of your Perth office or commercial building if you show that you and your team cleaned a public space. Participation works by gathering your co-workers or employees together — then finding a beach, park, or oval in need of cleaning up. Then, fill up at least one or more large garbage bag. Take both a before and after photo of the area your team cleaned up, and then post them on social media (Facebook, Twitter, LinkedIn or YouTube). Make sure to include the hashtag #trashtag […]

AI module to improve industrial production

Industrial workers can now more easily use the data from their equipment to predict production issues and improve processes with their existing automation and control skill set. The new FactoryTalk Analytics LogixAI module, formerly known as Project Sherlock, uses artificial intelligence (AI) to detect production anomalies and alert workers so they can investigate or intervene, as necessary. Many existing analytics technologies require deep expertise in both data science and industrial processes. But this add-on module for ControlLogix controllers reduces that burden by doing the job of a data scientist. It fits directly into a control chassis and streams controller data over the backplane to build predictive models. It can continuously monitor a production operation, detecting anomalies against its derived understanding. The FactoryTalk Analytics LogixAI module makes predictive analytics more accessible to help more workers make better production decisions. The module learns your ControlLogix application and tells operators and technicians when things are changing in unexpected ways. This can help them get ahead of product quality issues and protect process integrity. For example, the module can help operators spot performance deviations in equipment like mixers that could affect product quality or lead to downtime. It can also be used as a virtual sensor. Instead of workers taking a reading, like the humidity of a packaged food product, the module can analyse variables from line assets like sprayers, dryers and burners to predict a measurement, virtually. Factory Talk Analytics LogixAI has positive implications for businesses in any sector. By making available data that will assist workers in helping to ensure the smooth running of machinery, customers can empower employees to troubleshoot and solve problems as they arise, reducing downtime and ultimately contributing positively to the company’s bottom line. Workers can then be notified of problems by configuring alarms on a human machine […]

Container deposit system solution to Australia’s war on waste

Adelaide-based technology and engineering company SAGE Automation is increasing production of its smart container deposit systems on the back of increased demand from Queensland. The machines were developed by SAGE Automation and the University of South Australia for South Australian company Container Deposit Systems(CDS) to help decrease Australia’s landfill. South Australia has led the country in recycling, introducing a container refund scheme in 1977, but other Australian states have only just begun to refund bottles and containers. Since Queensland launched its Containers for Change scheme in November 2018, CDS has recorded a rise from 32,000 to 230,000 containers per day through its 16 Semi Auto Return Terminals (ART) at private recyclers across six sites. The terminals allow customers to return deposit cans, plastic bottles and glass in any condition for a 10c-per-container refund. More than 344 million containers have been returned to date since the scheme commenced late last year. The ARTs identify and sort containers by integrating Industrial Internet of Things (IIoT) technology and a vision counting and sorting system developed by SAGE over two years. A recycling depot employee loads the mixed containers onto a vision and sorting system hopper that uses advanced vision technology to count up to 350 containers per minute without the need for coding or labelling. The containers are counted in real time for a predicted refund sum that customers can view on a TV screen at most facilities. Conveyer belts, electric motors and spinning discs sort the containers by separating common recyclables like metals, plastics and glass. The machines have seen thousands of images of containers and can identify different container types, including unwanted materials. The containers are ready to be recycled once compressed air pushes them into specific categorised cages. The entire process takes only a few minutes and a refund receipt based on the number of […]

Australian Defence looks to quantum mechanics for new technologies

IPAS director Professor Andre Luiten. Researchers from the University of Adelaide in South Australia will develop three technologies after being named among 11 projects to share in A$6.6 million of funding from Australia’s Department of Defence. The projects include the development of underwater devices to detect submarines, research into whether quantum radars can be used to detect stealth aircraft and the development of an ultra accurate portable clock to improve GPS satellite technology. The funding consolidates the University of Adelaide’s Institute for Photonics and Advanced Sensing (IPAS) as one of Australia’s leading centres for the development of quantum sensing and photonic technologies. IPAS director Professor Andre Luiten said the funding also reaffirmed Defence’s interest in developing quantum mechanic capabilities in South Australia. “Everyone believes that there’s going to be a revolution over the next 20 years where quantum technologies end up in everything,” he said. “The initial objective is to provide those technologies to defence but it’s also about training up Australian students so they have an understanding of quantum technologies. “Australia needs to build up its sovereign capability in this area and train students.” The Next Generation Technologies Fund aims to develop Australia’s quantum mechanic opportunities, which focus on the study of the motion and interaction between subatomic particles. One of the IPAS projects will utilise magnetometers in underwater geophysical discovery contexts to track submarine activity. Professor Andre Luiten said the technology, primarily employed to detect variations caused by the presence of ferrous (unoxidized) iron in the total magnetic field, will be applied for Defence to discover underwater vessels. “These magnetometers can detect very small magnetic fields,” he said. “The goal of this project is to build sensors that go on the seabed which detect the presence of submarines through their properties. “You’d essentially set up a trip wire around assets that […]

200 kilometres in eight minutes: powering the e-mobility revolution

What started as a small start-up in one of ABB’s business units almost a decade ago is now an integral part of the company’s innovative push for sustainable mobility. One innovation after another is coming from ABB developments in electric-vehicle (EV) chargers. The Terra HP is the world’s fastest EV-charger, adding up to 200 kilometres of range to an electric vehicle in just eight minutes. With the number of electric vehicles on the road rising, the global demand for powerful and energy efficient vehicle charging stations is ever increasing. ABB EV-chargers, like the Terra High Power charger, are the driving force behind the efforts of nations to reach sustainability targets and charges have become a critical part of sustainability policies. With more than 7,000 DC fast charging stations installed in 60 countries, ABB is a global leader in that segment. The technology behind e-mobility is truly coming of age, which is also shown in ABB’s partnership with the ABB FIA Formula E Championship. ABB is bringing its name, innovation and technology leadership to the first fully electric motor sport series. The ABB FIA Formula E Championship perfectly supports ABB’s belief that we can run the world without consuming the earth. The series’ next race will be in Zurich on June 10. The ascendance of sustainable mobility and the charging infrastructure required to keep electric vehicles moving is evident by the increasing number of ABB EV charging projects around the world. German energy supplier EnBW alone has 185 EV fast chargers on German motorways and in April, ABB was selected to supply its Terra HP charging stations as part of the biggest electric vehicle infrastructure project to date in the United States. The chargers were selected for deployment by Electrify America, which plans to place hundreds of charging stations within and around 17 […]

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