Smart Manufacturing

Henkel unveils upgraded Innovation and Application Lab in Sydney

New facility targets growth sectors in Australia and New Zealand Henkel Australia has opened the upgraded Innovation and Application Lab in Seven Hills, Sydney. As a global leader in adhesives, sealants and functional coatings, the upgraded facility positions Henkel at the forefront of innovation for key growth sectors in Australia and New Zealand, namely food and beverage, packaging, engineered wood and general manufacturing and maintenance. Daniel Rudolph, President of Henkel Australia and New Zealand, said, “Henkel’s customers are looking for the latest innovations to increase performance and efficiency, and improve their sustainability footprint. The upgrading of our Innovation and Application Lab allows us to test and tailor solutions to meet the requirements of the local market, ranging from the latest in product design and food safety standards to adapting to a circular economy.” Mark Dorn, President of Henkel Asia-Pacific and Global Head of Craftsmen, Construction and Professional Division, Henkel Adhesive Technologies, said, “As a global market leader in the global markets for adhesives, sealants and functional coatings we continue to grow our innovation capabilities across the Asia Pacific. Our upgraded Innovation and Application Lab in Sydney enables us to offer the latest product innovations to the market. From food safety and sustainability for the packaging industry to raising the standards in engineered wood production, we are excited to offer game-changing solutions to our customers.” The Innovation and Application Lab is co-located at Henkel’s adhesive manufacturing facility. This facilitates a rapid transition and reduces the time to market from product concept and development to volume production. Micheal Hajj, Head of Technical for Adhesive Technologies at Henkel Australia and New Zealand, highlighted several advanced technical capabilities of the lab. Using state-of-the-art equipment, the lab conducts performance testing of customers’ samples to meet the international standards for […]

Australia launches lunar exploration mission

A collection of South Australian space, remote operation and mining companies are part of a national mission to send nanosatellites and exploration sensors to the Moon in 2023 in a bid to find water and other resources. Fleet Space Technologies is deploying nanosatellites to help develop the global Internet of Things and now a Moon mission. An initiative of South Australian nanosatellite company Fleet Space Technologies, the Australian lunar exploration mission will search for “abundant, accessible water and resources” using adapted mining and space technologies. Named Seven Sisters, the mission aims to cement Australia as a leader in space exploration within the next decade and support NASA’s Artemis Program. Artemis will try and send the first woman and another man to the Moon by 2024. Fleet Space CEO Flavia Tata Nardini said Seven Sisters would use mining techniques to assist NASA in identifying viable water and other mineral deposits on the Moon through an array of sensors on the lunar surface by capturing images of water and mineralisation below. She said this would equip Artemis with the data required to make “prudent decisions ahead of robotic and human exploration”. Nardini said Fleet was already proving its Moon capabilities through its constellation of Centauri nanosatellites, which power a global network of connected sensors and devices. The space startup launched its first small satellites in 2018 on board SpaceX, Rocket Lab and ISRO and has a tracking station an hour outside of Adelaide, South Australia. South Australia is home to the Australian Space Agency and the South Australian space ecosystem has grown in recent years, with collaborations with NASA and Japan Aerospace Exploration Agency, and the presence of numerous successful startups such as Myriota, Lux Aerobot, and Southern Launch. Nardini said Seven Sisters would be further aided by its first generation of prototype probes. Fleet expects to begin testing the […]

Anatomy of a data-driven supply chain

By Jonathan Attia, Managing Director, Wiise Data is what drives informed business decisions. It’s crucial to have key data points across your supply chain to get complete visibility, and maximise efficiency and resilience. As the Covid-19 pandemic has shown, as soon as there’s an external environmental impact to the supply chain, every facet gets impacted. Businesses have not only had to throw out their forecasts but suddenly experienced major supply-demand issues. Either they had too much stock that was no longer in demand, or they had the right stock that was in demand, but couldn’t keep up with supply. Data is vital in such a situation. Being able to access inventory levels across different locations and warehouses enables business owners and staff to see exactly where they might have extra stock to help supply demand. If you can see exactly what stock is where, you can easily move it around as needed and get it out of the door sooner. Real-time optimisation of your distribution keep both customers and suppliers informed and happy. Data is also important to understand which customers have purchased in the past, and which customers are your top buyers. This enables you to specifically target them with promotions to help get stock out the door faster. For manufacturing businesses, understanding cost of sale is particularly critical to success. You need to be instantly account for changes in shipping fees, for example, so that you’re always selling your products or manufacturing your goods at a profitable level. Profit is key. This means knowing exactly what items you need to produce something, how much it costs to produce it (while taking into account all of the hidden costs such as labour and so on) and how much you should sell it for. To do this, you need the […]

Australian manufacturer develops cutting edge tool for underwater recovery

The custom recovery jaws will assist HEART with underwater recovery missions. Blueprint Lab, an Australian robotics manufacturer, has developed custom jaws for their Alpha robotic arm which will allow for greater grip on fabric when resurfacing underwater drowning victims. This tool was developed for the Hutterian Emergency Aquatic Rescue Team (HEART). HEART are a volunteer group of certified divers from Manitoba, Canada who specialise in emergency water search, rescue and recovery. Using a combination of highly-skilled human divers and specialised technology, they are able to recover victims of tragic drowning accidents from the waterways of their region, including arctic underwater environments. The HEART operators have been using Blueprint Lab’s Reach Alpha subsea robotic grabber to assist them in recovery missions but were having trouble with the intense grip stability required to resurface deceased victims. They got creative and temporarily installed a makeshift DIY nail modification to their grabber in the short term, and then approached Blueprint Lab for an engineered solution. Blueprint Lab’s engineering team began developing and testing a grabber upgrade that would fulfil these specific task requirements, resulting in a new tool specialised for Search and Recovery – the Reach Alpha Special Recovery Tool. As well as looking the part, the Special Recovery Tool is strong, sturdy, and sharp making it an effective solution for HEART’s requirements. The Blueprint Lab team are thrilled to have worked with HEART to ensure their continued mission success. Always keen to rise to the operational challenges faced by partners and customers no matter how unique or challenging. “Here at HEART Team we use the Blueprint Lab manipulator on our VideoRay Pro 5 ROV for body recoveries. We had an opportunity to speak with the folks from Blueprint Lab about our work and the need for a grabber that is more suitable […]

Time for change

Australia is the world’s largest producer of bauxite — the ore that is chemically processed to produce alumina — and has numerous aluminium refineries and smelters across the country. Australia’s dependence on aluminium is evident in all areas of infrastructure — even windows and doors. However, the high energy costs of aluminium smelters are driving the market towards new materials.. Since the first aluminium smelter opened in Tasmania in 1955, the aluminium industry has been a key contributor to the Australian economy. As of 2018, the industry produced 96 million tons of aluminium bauxite. While the volume of aluminium offers opportunities for a range of sectors and products, its production is carbon emitting. Reducing emissions from aluminium production is a challenge of its own but replacing some of its uses with composites can help create more sustainable buildings. Composites such as fibreglass are already used in building applications such as roof, wall and floor insulation — though composite windows and doors are still a rare sight in Australia. Thermal insulation Summer temperatures frequently reach 40 degrees Celsius, so air conditioning is a vital system to help keep buildings cool. In fact, it’s thought that 49 per cent of Australians have some form of air conditioning unit in their homes. However, air conditioning requires a lot of power to run. The average central air conditioning unit uses 3,000 to 5,000 watts of power for nine hours of cooling a day. According to Australian electricity provider Blue NRG, ten per cent of the world’s energy use is spent on air conditioning. A typical home loses around 40 per cent of its energy through windows and doors. If a building’s entry and exit points are not thermally efficient, all that cool air risks — quite literally — going out the door. Aluminium is a […]

Swisslog and Linfox automation solution recognised by SCLAA

Swisslog’s AutoStore is a space-saving storage and order picking system for small parts The outstanding efficiency and reliability of Swisslog’s AutoStore installation for logistics leader Linfox has been recognised by Australia’s peak supply chain management body, the Supply Chain & Logistics Association of Australia (SCLAA). Swisslog’s compact and secure AutoStore goods-to-person automated storage and retrieval system (ASRS), installed at Linfox’s new consumer products facility in western Sydney, received Highly Commended in the Best Supply Chain Management category of SCLAA’s annual awards. The ultra-high density AutoStore system accommodates more than 20,000 bins of high value product served by 45 robot wheeled bins in an automatic storage and rapid despatch system occupying a floor footprint of just 700 sq m. AutoStore fast facts Compared with conventional non-automated warehousing, AutoStore systems offer: A 50% increase in picking speed A 60% reduction in inventory storage footprint Inventory record accuracy of more than 99.9%. Faster turnaround times More secure storage (which is important for certain medical or surgical supplies) Easily expandable system Goods-to-person technology – eliminates opportunity for error Flexible design – fits into any existing warehouse Multi-tasking – goods can be simultaneously picked and stocked at the same time Self-optimising – high-frequency bins are automatically organised to expedite picking Controlled access – access to bins is only from ports, reducing product loss Built-in redundancy – each unit and robot operates independently

Cutting edge tool for underwater recovery developed

Blueprint Lab, an Australian robotics manufacturer, has developed custom jaws for their Alpha robotic arm which will allow for greater grip on fabric when resurfacing underwater drowning victims. This tool was developed for the Hutterian Emergency Aquatic Rescue Team (HEART). HEART are a volunteer group of certified divers from Manitoba, Canada who specialise in emergency water search, rescue and recovery. Using a combination of highly-skilled human divers and specialised technology, they are able to recover victims of tragic drowning accidents from the waterways of their region, including arctic underwater environments. The HEART operators have been using Blueprint Lab’s Reach Alpha subsea robotic grabber to assist them in recovery missions but were having trouble with the intense grip stability required to resurface deceased victims. They got creative and temporarily installed a makeshift DIY nail modification to their grabber in the short term, and then approached Blueprint Lab for an engineered solution. Blueprint Lab’s engineering team began developing and testing a grabber upgrade that would fulfil these specific task requirements, resulting in a new tool specialised for Search and Recovery – the Reach Alpha Special Recovery Tool. As well as looking the part, the Special Recovery Tool is strong, sturdy, and sharp making it an effective solution for HEART’s requirements. The Blueprint Lab team are thrilled to have worked with HEART to ensure their continued mission success. Always keen to rise to the operational challenges faced by partners and customers no matter how unique or challenging. “Here at HEART Team we use the Blueprint Lab manipulator on our VideoRay Pro 5 ROV for body recoveries. We had an opportunity to speak with the folks from Blueprint Lab about our work and the need for a grabber that is more suitable for taking hold of fabric during recoveries without pulling free. They […]

Digilin celebrates 40 years

The Australian lighting and controls manufacturer is celebrating four decades since its founding with a refresh to its brand image and new website. Digilin has manufactured LED, lighting control and fibre optic products for some of the country’s most iconic landmarks, such as the Melbourne Arts Centre Spire, the Adelaide Convention Centre and Brisbane’s Kingsford Smith Drive. “As an engineering and technology focused company, we’ve generally let our product’s performance do the talking for us, however, moving forward we feel it’s also important that our image reflects well on our work and supports our partners”, said Tremaine Wrigley, Digilin’s GM, in a statement. Tremaine says that by stating that “despite the visual changes to our brand, our core values and commitment to manufacturing world-class lighting and control technologies right here in Australia remains the same.” Digilin has always embraced the benefits and challenges of onshore manufacturing, opting to support its client base with Australian made innovations and local support. Digilin expresses confidence in its approach and continues to invest in the latest engineering and production equipment for the new facility it moved to in 2019. The company is optimistic about the future of Australian manufacturing and has several new products scheduled for release this year. Digilin is an Australian designer and manufacturer of innovative lighting and control products that deliver superior performance, reliability and efficiency. Founded in 1980, the company’s first lighting systems were signalling systems designed for Queensland Rail. It went on to develop some of the first LED and fibre optic lighting products made in Australia and has continued at the forefront of the industry ever since. Digilin’s website is available at www.digilin.com.au.

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Coal is passé in much of China

Australian coal exports to China plummeted last year. While this is due in part to recent trade tensions between Australia and China, our research suggests coal plant closures are a bigger threat to Australia’s export coal in the long term. China unofficially banned Australian coal in mid-2020. Some 70 ships carrying Australian coal have reportedly been unable to unload in China since October. This is obviously bad news for Australia’s coal exporters. But even if the ban is lifted, there’s no guarantee China will start buying Australian coal again – at least not in huge volumes. China is changing. It’s announced a firm date to reach net-zero emissions, and governments in eastern provinces don’t want polluting coal plants taking up prime real estate. It’s time Australia faced reality, and reconsidered its coal export future. First, the coal ban In May last year, China’s government effectively banned the import of Australian coal, by applying stringent import quotas. As of last month coal exports to China from Newcastle, Australia’s busiest coal exporting port, had ceased. In 2019, Australia exported A$13.7 billion worth of coal to China. This comprised A$9.7 billion in metallurgical coal for steel making and A$4 billion in thermal coal for electricity generation. The latest official Australian data shows these export levels fell dramatically between November 2019 and November 2020. Comparing the two months, metallurgical and thermal coal exports to China were down 85% and 83% respectively. Several Chinese provinces experienced power blackouts in late 2020. China’s state-backed media said the shortages were unrelated to the ban on Australian coal. Instead, they blamed cold weather and the recovery in industrial activity after the pandemic. We dispute this claim. While Australian coal accounts for only about 2% of coal consumption in China, it helps maintain reliable supply for many power stations in China’s southeast coastal provinces. Coal mining in China mostly occurs in the western […]

Mulcahy signs with Epicor to build digital manufacturing platform and turbocharge growth

One of New Zealand’s leading metal manufacturers, has signed a $1 million dollar deal with Epicor Software Corporation, a global provider of industry-specific enterprise software to promote business growth. The deal will see Epicor deliver a modern end-to-end digital manufacturing platform, allowing Mulcahy to further its digital transformation and be a leading adopter of Industry 4.0 technologies. Mulcahy is one of the country’s largest fabricated metals manufacturing company, partnering with clients in the food and dairy, materials handling, original equipment manufacturing, agriculture, horticulture, and architecture industries. From design to production, Mulcahy partners with product leadership companies helping turn their ideas and intellectual property into a reality, acting as a one-stop manufacturing partner. Innovative technologies from Epicor, which are already helping manufacturers around the world streamline their business processes and break down barriers to growth, will deliver an end-to-end manufacturing platform for Mulcahy to automate its business processes and truly embrace the benefits of the fourth industrial revolution. The solution will provide much greater visibility and traceability – from organisation wide capacity planning and scheduling, job tracking throughout the facility to scheduling machine total productive maintenance (TPM) – helping the organisation gain efficiencies. The Auckland-based, family-owned business, which celebrates 40 years this year, has grown from a small facility with five employees in Gleneden, to a 6,000 square metre plant in Avondale and a team of 140. Ongoing investment in technology is a key part of Mulcahy’s strategy, having invested in state-of-the-art machinery and boosted data capabilities to optimise business operations over the years. However, disparate legacy systems to manage finance, payroll and CAD capabilities developed over the past 20 years are limiting Mulcahy’s ability to gather consolidated data into its SQL database and draw actionable analytics from its connected machinery. With ambitious plans to double […]

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