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Building a future-ready and sustainable strategy for manufacturing

By Mac Ghani, Managing Director, Avanade Australia From digital transformation to climate change, every industry is trying to keep up with the pace of change and reinvent processes for a more sustainable future. When a manufacturing business successfully transforms itself, customers and employees will benefit from: Increased efficiency and output through data-driven process optimisation and visibility; Reduced downtime and increased asset utilisation through real-time monitoring of assets and predictive maintenance analytics; Increased agility of supply-chain planning via real-time visibility and process controls; Improved worker safety and injury prevention by detecting and responding to changes in field conditions and worker vital signals; A future-ready manufacturing business also has the capacity to create a positive environmental impact – using digital innovation, data and insights to drive efficiencies that will reduce greenhouse gas emissions, enable smarter energy management and reduce waste. The MIT Center for Information Systems Research (CISR) finds companies that substantially complete their transformation tend to enjoy margins 16 percentage points higher than their industry’s average. A new beginning Despite awareness about the need to innovate and the commitment to invest heavily in technology over the next three years, research found the manufacturing industry continues to lag behind companies in other industries. With tougher socio-economic and environmental conditions, personalisation and a dynamic workforce, it can be incredibly difficult to understand where to start or how to progress further. In fact, 60-70 percent of organisations are still on their journey. Manufacturing is a traditionally siloed industry. But a future-ready organisation gives due consideration for impacts across the business, so open communication and evaluation throughout the process is key. Digital transformation belongs to the whole organisation, not just the CIO. Key decision-makers from all parts of the organisation need to put forward priorities of each business division. These priorities need to be aligned […]

Datalogic enhances robot guidance and traceability with Impact software

Datalogic’s latest IMPACT software enhances performance and traceability for vision-guided robots and cobots. Datalogic, a leader in robotics, Industry 4.0, automatic data capture and process automation, is introducing its new Impact 12.2 software to further enhance the traceability and ease-of use of vision-guided robots and cobots used for a wide variety of pick, place and other vital production line tasks. The new robot guidance and traceability software is available throughout the Asia-Pacific region and incorporates a number of calibration and performance enhancements to make robot programming faster and simpler, as well as improve accuracy and traceability. “With Datalogic’s Impact 12.2 system, robots can now be deployed faster, and they are more adaptable to changing applications in dynamic industries such as warehousing, logistics, supply chain, manufacturing, automotive, healthcare, transport and OEM markets,” said Mr Bradley Weber, Product Marketing Manager – Machine Vision, Datalogic. “The latest software has been thoroughly tested in conjunction with leading robotics company Universal Robots and has been fully approved and UR+ certified to work their robots and cobots. UR+ certification means they have the full technical support and expertise of the Universal Robots team, as well as access to their highly customisable software,” said Mr Weber. Collaborative robots, or ‘cobots’ work harmoniously with people in production and distribution operation such as pick-and-place and production lines. Often, the robot performs repetitive tasks requiring strength or precision, while the person guides the robot to the right place, provides a part for it to pick, or performs other tasks that complement the robots programming. According to Universal Robots, “Cobots give manufacturers access to all the benefits of advanced robotic automation, without the extra costs associated with traditional robots: difficult programming, long set-up, and shielded work cells. This makes automation affordable even for small-batch production runs and mixed product assembly.” Software […]

Is 5G ready for manufacturing?

High profile scandals aren’t typically good for the technology sector. Whether it’s diesel emissions, large data breaches or cyber-attacks on mission-critical infrastructure, scandal has the power to cripple a technology even before it’s gotten off the ground. Despite what recent headlines may have you thinking, 5G has the potential to be a hugely positive force in the world of manufacturing, heralding in a new era of technological innovation. While 3G and 4G offered incremental improvements in speed and bandwidth, 5G will be the first cellular, wireless platform to truly offer reliable integration with machine-to-machine and industrial IoT systems. It will do this in three ways. The first is enhanced mobile broadband (eMBB); 5G offers peak data rates of 10 Gbps and can handle 10,000 times more traffic than its predecessors. Secondly, it offers Ultra Reliable Low Latency Communications (URLLC). This means it has a radio latency of less than 1 ms and an availability of over 99.9 per cent, making it ideal for industrial use where uptime is critical. Thirdly, it offers Massive Machine-type Communication (eMTC), allowing it to handle a density of one million devices per square kilometre. It can also deliver ultra low-cost machine-to-machine communications and can last up to 10 years on battery, great for battery operated low power devices. So, what does this mean for industry? Well, not only will 5G open the door for real-time wireless sensor networks and location and asset tracking, it will also enable plant managers in smart factories to rely on seamless communication with a fleet of autonomous guided vehicles (AGVs) without worrying about network dropouts. What’s more, manufacturers that may have been sceptical of adopting the likes of augmented and virtual reality technologies will be able to take full advantage of them for real-time simulation and predictive maintenance. In industrial […]

Seequent expands solutions portfolio with GeoStudio

Seequent, a world leader in the development of geoscience analysis, modelling, and collaborative technologies, today announced that Geoslope – a Canadian-based company that creates integrated, geotechnical analysis software – has become part of Seequent, offering additional innovative geoscience technology solutions. Geoslope is recognised worldwide by geotechnical engineers who use the GeoStudio suite for design, analysis, and decision making. The GeoStudio suite includes products for modelling slope stability, deformation, heat transfer and groundwater flow in soil and rock. The products are used in over 100 countries for analysing infrastructure projects including dams and levees, reinforced walls and slopes, open pit mines, and transportation. .

Piotrek and CSIRO to make lithium ion batteries for global market

A new partnership between Australia’s national science agency, CSIRO, and Japanese specialist chemical manufacturer, Piotrek, will see Australian-developed battery technologies commercialised globally within the next five years. The collaboration will enable the next generation of lithium battery technologies for portable electronic devices, drones and automotive vehicles, as well as address a critical safety need with lithium batteries by helping prevent battery fires. The two organisations have partnered to develop the next generation of Solid Polymer Electrolytes (SPEs) for lithium batteries using CSIRO’s proprietary RAFT (Reversible Addition-Fragmentation chain Transfer) polymer technology and Piotrek’s Ion Conducting Polymers (ICP). General Manager at Piotrek, Mr Ihei Sada, said combining the CSIRO SPE with Piotrek ICP will give his company a big market advantage. “This partnership will help Piotrek make our batteries safer and more efficient, and with our industry reach, we will get our advanced batteries to the market faster,” Mr Sada said. “Together we will develop the world’s safest, longer life solid state high energy battery.” Solid state batteries are a class of lithium batteries that typically use a lithium metal anode, the highest specific energy of all battery anodes, enabling next generation batteries with twice as much energy than today’s lithium battery technologies. Additionally, there is no volatile or flammable liquids inside a solid state battery that can catch fire at low temperatures if the cell is damaged. CSIRO Battery Research Leader, Dr Adam Best, said that with several companies already active in this field, there are proposals to have solidstate battery enabled devices in the market by 2025, if not sooner. “Our RAFT technology allows us to tune our SPEs’ properties to expandtheir versatility for different types of batteries and fuel cells, and will also significantly reduce the cost of device assembly and manufacture” Dr Best said. CSIRO’s Dr John Chiefari […]

Universities’ employ hydraulics to test concrete screw anchors

Australian university researchers are working to enhance safety and predictability in concrete construction projects by testing the strength and resistance to pull-out failure of screw anchors increasingly used in Asia-Pacific building, construction and infrastructure projects. The researchers at Edith Cowan University (WA) and Swinburne University of Technology (Vic) are using powerful Enerpac industrial hydraulics to test, measure and accurately predict the tensile loading capacity and failure point of screw anchors used to connect structural and non-structural elements to concrete. The series of hundreds of tests involved in the ongoing programme use an Enerpac RRH307 double-acting 30-ton capacity hollow pull-cylinder mounted in a reaction frame with load cells, displacement transducers andstrain gauges to measure results of multiple tests, including predicting the tensile strength of screw anchors failing under pull-out failure mode. The test rig developed by the School of Engineering researchers from both universities is powered by an Enerpac ZU Series portable electric pump with a powerful 1.25kW universal electric motor featuring high oil flow and bypass pressure. This provides the portability, reliability and power-to-weight ratios required to conduct multiple tests to the point of bolt destruction in many cases. The hydraulic tools involved are the same types used extensively in demanding industries using screw anchors, including building and construction; infrastructure and civil engineering; road and rail bridges and other structures; and mining, oil and gas and bulk handling facility construction and testing. The testing conducted by the two universities involves multiple types and diameters of screw anchors, using concrete of different compressive strengths and age. Aspects of the research compare results achieved in experiments with the predicted values of the Concrete Capacity Design (CCD) method. Test method A reaction frame with a clear span of 500mm was used to support the hollow cylinder jack and a hollow load cell. According to ETAG […]

Australian space experts focus on small sat technology

Australia’s rebooted space industry is positioning itself as a world leader in the development of smart satellites and associated technologies that will streamline communication, drive the Internet of Things, enhance Earth Observation and shape the defence forces of the future. The Australian Government backed SmartSat CRC – or Cooperative Research Centre – is playing a leading role during “Space Week” in the South Australian capital, which includes the 8th Space Forum (formerly South Australia Space Forum) and the 19th Australian Space Research Conference. Supported by the Australian Space Agency and the SmartSat CRC, the week began on Thursday. The 8th Space Forum is on at the Adelaide Convention Centre on Monday September 30 and includes a panel session hosted by SmartSat CRC Industry Director Peter Nikoloff about the opportunities and challenges facing Australia’s newest major space organisation. The 19th Australian Space Research Conference will be held on Tuesday and Wednesday (October 1 & 2). The A$245 million SmartSat CRC was awarded in April and has established a headquarters in Adelaide to co-ordinate its 99 industry and research partners. Nikoloff, who is also a co-founder of Adelaide-based defence and space company Nova Systems, said the panel discussion would focus on highlighting the research and application of intelligent technologies to space systems and opportunity for Australia’s growing space industry. He said the panel will seek to identify niche areas of autonomous systems and how the participating universities, industry and defence members could potentially exploit those opportunities. “The intelligent systems from our perspective aren’t just what’s on a spacecraft, we’re looking at the whole chain that goes from the spacecraft down to the ground stations and the applications of how that information is being presented,” Nikoloff said. Nikoloff said developing applications to process data and streamlining data transfer before sending it to Earth […]

First hi-tech X-ray tube rolls off the line in Adelaide

Australian hi-tech company Micro-X has rolled out the first of its lightweight mobile X-ray carts fitted with its own in-house designed and manufactured X- ray tube. The X-ray tubes are the world’s first to be electronically controlled and contain a unique carbon nanotube emitter designed by Micro-X in collaboration with South Australian researchers at the University of Adelaide and Flinders University. The launch coincides with the opening of Micro-X’s expanded facilities at the Tonsley Innovation Precinct in Adelaide, South Australia. Micro-X has achieved strong growth since launching its first mobile X-ray product in 2017, the DRX Revolution Nano, which is marketed by US company Carestream Health. The digital medical X-ray system is aimed at the rapidly expanding market for bedside imaging in hospitals and mobile healthcare. It is a fraction of the size, weight and cost of its competitors and has already been sold into 10 countries around the world. This year Micro-X also signed an AU$10 million deal with defence company Thales Group to develop mobile X-ray products for security purposes. Thales and Micro-X will collaborate on the global sales and support of Micro-X’s counter-terrorism Mobile Backscatter Imager of Improvised Explosive Devices and an airport checkpoint security scanner. Micro-X is also developing a “Rover” mobile X-ray product for military field hospitals. “Many organisations around the world have been trying for years to create this new kind of X-ray source, smaller and lighter than anything seen before, but we are delighted to win that race and be the first company in the world to bring a FDA approved medical imager to market with this technology” said Peter Rowland, Micro-X’s founder and Managing Director. “This exciting innovation, the first in X-ray sources for 150 years, will revolutionise global X-ray imaging. “Our carbon nanotube source is like a ‘LED globe’ where everyone else is still using old-fashioned hot filaments. […]

Integrated tech company opens global headquarters in Adelaide

TT Fuel, a technology company manufacturing fuel supply systems, has consolidated its operations in Adelaide while launching a new fuel terminal. Opened by the Premier of South Australia, Steven Marshall, the new headquarters brings together the entire team of TT Fuel into a space that includes engineering, manufacturing, software development and a 24-hour global support desk. The Australian-owned company designs and manufactures fuel storage and handling systems for both industrial and retail customers. The company has grown into a global technology company since being bought by venture entrepreneurs in 1989 from a South Australian university spinoff. TT Fuel Group Director John Casey said they had contemplated moving the company out of South Australia but decided to stay because the state offered an excellent workforce and enviable lifestyle. “The exceptional lifestyle and ease of getting around Adelaide is conducive to creating a congenial workplace that makes it easier to keep the best people,” Casey said. He said that consolidating the company’s workforce at the new HQ in Torrensville, an inner suburb of Adelaide, would help the company fulfil its ambition to expand with new products and software such as its TT8800 Outdoor Payment Terminal, right, and T-POS retail point of sale terminal. Both products were officially launched at the new headquarters. The TT8800 is built to allow for secure automated management of unattended retail refuelling sites, especially in remote locations. It is connected to the 24-hour monitoring system at the new headquarters and is able to handle all types of payment cards so anyone can buy fuel at any time. The T-POS system allows fuel retailers to manage all sales on one screen while monitoring wet and dry stock levels in real time and control the operation of forecourt equipment. TT Fuel systems operate in some of the harshest environments in the world, […]

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Elastic Wearlon sheaves take stress out of wire rope applications

Wire ropes used in a broad range of equipment – including lifting, winching and conveying applications – can benefit from durable sheaves and rollers (bottom right) made from engineered plastics, which protect against metal-to-metal contact and harsh abrasion from metal alternatives. Wire rope is integral to lifting, shifting and power transmission across a host of industries, starting with mining in the 1830s and extending since across wide swathes of industry. Uses today encompass cranes and lifting, cargo handling, elevators, construction, primary and food product harvesting, power generation technology (such as tendons in windmills), winching and conveying in manufacturing, minerals processing and materials handling and fixed and mobile plant used in paper and timber processing. Wire rope’s big initial advantage over the chains it originally replaced was that it would not snap catastrophically where there were flaws in chain links or solid bars, but rather individual strands could fail while others around them would take up the load safely and flexibly without shock. However, even the best quality wire rope will ultimately wear and potentially fail if it is subjected to constant abrasion, such as that induced by uneven metal-to-metal contact across sheaves and where lubricants attract grime to gradually compromise strength while attracting impurities into industrial processes. To help protect against such issues, Cut To Size Plastics custom-engineers sheaves and rollers for wire ropes using some of the world’s hardest-wearing engineering plastics, formulated to reduce wear and maintenance and enhance safety in a wide range of machinery and materials handling equipment. Examples of such sheaves are fabricated from Cut To Size’s internationally proven Wearlon range of hard-wearing cast polyamide engineering plastics, such as the LiNNOTAM products of the globally respected Licharz organisation. These products are formulated both for OEM use and metal replacement in applications involving transmission of mechanical force […]

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